All Machining articles – Page 3
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ArticleFace grooving tooling system
Sandvik Coromant claims its CoroCut QF tooling has been developed specifically for machining deep and narrow face grooves. The company notes that the insert is tilted for extra stability, while a slit design ensures the correct clamping force is applied. Special rails at the top, bottom and back of the ...
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ArticleThe problem with plastic
With automotive manufacturers looking at ever increasing levels of plastic-based materials content, Steed Webzell examines the challenges for machine shops Recent research suggests that by 2020 the average car will incorporate 350kg of plastic-based materials. As a result, the need for efficient and economic machining methods for plastics has ...
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ArticleMotoring on
Mike Farish reports on the development and manufacture of an innovative electric motorThe rise of electric vehicles and the need for new, efficient powertrain technologies has provided smaller companies with the opportunity to establish themselves as major players – particularly as component or sub-system suppliers – if they can offer ...
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ArticleUniversal tap
The Garant MasterTap is a new universal tap from Hoffman. The company says this tool is suitable for use with a wide range of materials including steel, stainless steel, aluminium, brass and cast iron.The company claims the tap features a new geometry as well as optimised flutes, which it’s said ...
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ArticleNew versions for machining centre range
Its SwissDeco machines are now available for different bar diameters says Tornos. The SwissDeco 26 has been designed for a maximum bar diameter of 25.4mm while the 36 model has a maximum bar capacity of 36mm. The company says that while both machines have the same machine base, each spindle ...
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ArticleISO indexable inserts
Mapal says it is presenting a new series of cutting materials for ISO indexable inserts, as well as “press-to-size” inserts for the boring of steel, stainless steel and heat-resistant cast steel. The company claims it has developed optimum coatings on its in-house coating line and also optimised the carbide substrate ...
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ArticleStandardised CNC control
Mazak says its latest machine to feature a Siemens CNC is its VTC-760C vertical travelling column machining centre, which is controlled by the new Siemens 828D control. The company says the VTC-760C is powered by a 12,000rpm spindle and offers rapid traverse rates of 42m/min in the X-, Y- and ...
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ArticleHeading for the clouds
Steed Webzell scrutinises the technologies currently available to assist those wanting to digitise their machining processesMajor machine tool OEMs are upping their game when it comes to digitalisation. “Industry 4.0 (I4.0) is not just a gimmick, as some would have you believe, but a cornerstone of advanced manufacturing,” states Matthias ...
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ArticleJack of all trades
Ford Otosan’s Inönü plant houses an unusual production mix, and is taking on more projects. Michael Nash investigatesInönü is a small, sleepy town in north-west Turkey. The nearest city, Eskisehir, is a 40-minute drive away and is populated by young students who attend its two universities. Aside from an array ...
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ArticleGantry-type machining centre
The DMU 340 Gantry has a one-piece, thermo-symmetrical EN-GJS-600 cast iron machine bed featuring cooling for rigidity and accuracy, claims DMG Mori. Working volume is 3,400 x 2,800 x 1,250mm, expandable to 6,000mm in the X-axis and 1,500mm in Z.The company claims the standard machine version with 4,400 x 2,700mm ...
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ArticleMercedes makes 1m heavy-duty engines
Germany - The company's plants in Mannheim, Germany and Detroit, Michigan have reached a joint milestone, producing 1m engines for heavy-duty vehicles. These have all been based on Daimler's heavy-duty truck engine platform that was introduced back in 2007."Global Powertrain stands not only for integrated drivetrains, but also for the ...
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ArticleHyundai starts making new Santa Fe
US - Production of the 2019 Santa Fe has started at Hyundai Motor Manufacturing Alabama (HMMA). The OEM expects to make over 84,000 units of the model before year end as demand for SUVs continues to rise."As we launch the new Santa Fe, [we will] take pride in every step ...
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ArticleMazda hits 50m production milestone
Japan - The company has recently announced that it has made over 50m units in the country, 86 years after it produced its first three-wheeled truck in October 1931."Even making 1m cars a year, it would take 50 years to reach this milestone, showing just how long Mazda’s history is," ...
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ArticleTaking control
The underlying electronic and software control architecture of any manufacturing installation is crucial to its operation and requires periodic updating to ensure continuing effectiveness. Mike Farish reportsThis was the case recently when Ford needed to relocate and recommission a storage facility with over a hundred conveyors in Cologne, Germany. The ...
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ArticleThe role of the rotor shaft
EMAG explains how, as studies predict rapid growth in electromobility, it’s clear that mechanical engineering has a central part to playAccording to the Center of Automotive Management, sales of electric cars in China and the US massively increased last year. In Germany, the market share doubled at a low level. ...
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ArticleGear cutting software
Sandvik Coromant says it has extended the functionality of its InvoMilling software so that it will now enable customers to produce both straight bevel gears and herringbone gears. In addition this new version offers a flank correction function. The company says this applies to tip relief and crowning in both ...
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ArticleIsuzu establishes new engine factory
Japan - The company has built a facility that will produce a new series of diesel engines for light-duty trucks. It is located on the premises of its existing Tochigi plant north of Tokyo, which already makes engines for commercial vehicles, construction machinery and marine applications. Over 1,100 people are ...
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ArticleArconic-Köfém to build new wheel plant
Hungary - Arconic-Köfém has broken ground at a site where its new truck wheel factory is being built. Costing €105m (US$130m), the plant is located in Székesfehérvár, Hungary. Operations are scheduled to begin at the end of 2019 and the new factory should create around 200 jobs.“Our truck wheels help ...
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ArticleEV trend boosts aluminium demand
Constellium has opened a new facility in Mexico to serve the automotive industry, and predicts strong growth on the horizon. Michael Nash reports Aluminium supplier Constellium has opened up a new plant in San Luis Potosi, MexicoThe rise of electrification is having a huge impact on vehicle manufacturers and their ...
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ArticleTraining 5-axis machining centre
Heller Machine Tools says it has introduced a training machine designed to raise the skill level of horizontal machining centre operators away from the shop floor. The company clams the CNC ProfiTrainer builds on the capabilities of an existing 4-axis version with rotary table by offering the option of an ...