All Paintshop articles – Page 6
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ArticleIts all over for overspray – and the solution is positively charged
Intelligent use of electrostatic separation means no more wet scrubbing or filtration to recover overspray, saving energy and ‘greening’ the paint process furtherThe basic principles of E-scrubEnergy-efficient and environmentally beneficialQuality and reliability in productionSimple retrofit, rapid amortizationNational and International AwardsA network of excellenceBoost efficiency, save energy, avoid CO2 emissions – ...
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ArticleTotal turnkey paintshops in India
As production grows rapidly in India, enterprising suppliers have come up with imaginative solutions to finishing system challengesTata paintshopRebuilding at MarutiTwo wheeler space savingTrial painting trims ramp-up timeIndia is one of the most exciting areas of automotive production in the world, with domestic and transplant OEMs taking advantage of the ...
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ArticleSummer of success at VW Sachsen
When the carmaker needed complete reconstruction of two topcoat lines in the factory’s standard vacation period, it turned to Durr for paintshop buildingTight scheduleHeavy haulingMission accomplished! With these two words, project manager Ralf Gildhorn announced on 12 August 2008 the successful end of the greatest summer reconstruction including robots in ...
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ArticleVolkswagen opts for sustainable dry separation
The German carmaker and its supplier partner drive their green manufacturing message abroad by opting for Dürr’s EcoDryScrubber systemSupplier partner lead the wayUp to 150,000 vehicles a year will roll off the production line at Volkswagen AG’s new plant at Chattanooga in the state of Tennessee, US from 2011. EcoDryScrubber, ...
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ArticleEco-efficient and agile
Geico's Ali Reza Arabnia explains how it is working to revolutionise its customers’ paintshop operations and of his dream of total plant energy self-sufficiencyGlobal expertise, local contentConcentrating on core competenceBalancing business with energy savingDr. Arabnia manages to combine the zeal of an ecowarrior with the sharp business sense of a ...
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ArticleA green and better paint finish at Mazda
Reducing VOCs and CO2 emissions have been contradictory aims in paintshop for many years, but Mazda has come up with a revolutionary solutionCleaner plant and brighter finishesEnergy saving flash off processMazda Motor Corporation recently announced the successful launch of the newly developed Aqua-tech Paint System for vehicle body painting at ...
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ArticleSpecial customers, special cars, special coatings
Audi uses a mix of robot and manual spraying, matching and inspection on mixed material substrates to give its customers a range of colours and effects, as two of its heads of paint operations explainSelling cars in the ‘mid-premium-sports’ sector of the market combines the challenges of satisfying increasingly sophisticated ...
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ArticleEditor's Note: Automotive Paintshop Solutions
Customer colour choices and expectationsIn the present tough economic climate, the paintshop community could be forgiven for concentrating on cost cutting, streamlining operations and even looking for opportunities to ‘manualise’ some paint operations.As equipment budgets tighten and line workers are laid off from assembly work, they could possibly be available ...
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ArticleAMS 10th Anniversary: Paintshop
Environmental concernsNew products for old plantsCutting emissionsNew plants lead the waySmooth finishThe early years of this decade saw paint solution providers introduce a series of new preparation and application techniques. For their part, OEM carmakers analyzed the new products and technologies with growing interest but, with the exception of a ...
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ArticleIn the heat of the moment
Infrared heating has enabled the paintshop to keep up with the demands of increased production meaning that these days you can watch paint dry in next to no timeMedium-wave means minutesWide applicationFitting the billSince its introduction in the 1950s, the application of infrared heating has increased in the automotive industry. ...
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ArticleEditor's Note: Automotive Paintshop Solutions
Implementing effective paint shop strategies has never been more vital to capturing the customer’s attention and loyalty, and keeping cost down and efficiency up. From the ever-increasing expectations of the end user to the need to protect the environment in material and energy usage, the challenges for the automotive paint ...
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ArticleStuck on you
How the process worksA new development from 3M is claimed to revolutionise paint detail on vehicles with its design possibilitiesAnew concept in vehicle enhancement solutions has been introduced by 3M, which will improve the appearance and appeal of vehicles. The concept offers unlimited design possibilities to OEM designers and stylists ...
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ArticleCoatings that are up to scratch
Nature's wayRefinish with reboundOne-component marketTipping the nanoscalesEven a tiny scratch can spoil the look of a good paint finish, so BASF Coatings has studied how nature resists at the nanoscale and come up with a new optionIn addition to its original protective function, the marketing significance of a vehicle’s finish ...
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ArticlePigs in the paint shop
VarioBell at Rehau Robots on the inside Plastic component supplier Rehau and BMW have both benefited from the latest paint line technology supplied by Eisenmann. And it’s based on a pigging system that enables rapid paint changes with little loss Surface finishing is one of ...
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ArticleMix and match and measure
No more trial and errorProblem solvingThe growing catalogue of effect paints now flooding the automotive market means matching and measuring colour is more of a challenge than ever. X-Rite has come up with a new tool which it says will make the job easierX-Rite has launched its xDNA system with ...
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ArticleSnow-jet cleaning system
System had to be reliable, above allFast and flexibleOptimum results with the patented cleaning headA subcontractor is using a CO2 snow-jet cleaning system integrated into the manufacturing process, instead of a powerwash system to clean plastic parts for the motor vehicle industry. This reduces both operating costs and rejects caused ...
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ArticleKeeping things under control
Quick start upFast and flexibleABB has released its new IRC5P controller, an integrated system that makes painting processes more flexible, give users more control over the entire system and makes coating more efficientThe latest version of ABB’s PC-based software for configuring and operating painting installations – IRC5P – offers outstanding ...
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ArticlePlasma for the perfect finish
Activating and cleaning surfacesBonding to polymerVehicle partsCorrosion protectionIf a brand is to score it needs to look good and this means that pre-treatment prior to the final surface coating is essential. One way to achieve this is through the high activation of surfaces using atmospheric pressure plasma. The process, using ...
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ArticleA new scheme for colour
Increasing demandThermoforming and mouldingLearning processHigh-volume productionPaint-free technology for automotive applications is moving forward at a rapid pace, driven by a need for environmentally-friendly and cost-effective alternatives to traditional painting operations. Paint films provide huge benefits, such as the elimination of paint lines and their associated emissions of Volatile Organic Compounds ...
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ArticleKeeping down the costs
New campusEnergy savingsCost controlCool ideasSmaller boothsChemicals and coatingsPaint-shop experts Dürr and Eisenmann are maintaining their position in the market during these difficult times by embracing the energy-saving and sustainable technologyWhen 90 per cent of your business is accounted for by one industry you have to be certain that it is ...