All Systems articles
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ArticleA proactive approach
Predictive maintenance offers big gains in production efficiency. Mike Farish looks at some examples of how these systems have been developed and applied
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Article
Parts sorting and storage system
Said to have been developed to meet the needs of the automotive industry, Daifuku’s SPDR temporary storage and sortation systems for spare parts features an automated robotic arm, which automatically lowers and raises to grasp a range of tote sizes, and it’s claimed is suitable for kitting operations. Daifuku says ...
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New piston developments
MAHLE says it is developing a new generation of piston coatings that are intended to guide and reduce the heat entering the pistons. The company claims this initially reduces the demand for piston cooling, and the increased exhaust gas temperature allows a higher quantity of energy to be extracted by ...
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Variable valve timing system
Variable valve timing that is adapted to the different engine operating conditions can be achieved with its Shifting Roller system, claims Mahle. It features an adjustable cam follower, that can be brought into contact with one of the two cam lobes, which have different profiles, says the company. Depending on ...
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Article
Sealant dispensing system
The preeflow eco-DUO600 is a volumetric metering, mixing and dispensing unit which uses a progressive cavity pump principle to deliver precise amounts of the mixed sealant, says Intertronics. The company claims these systems provide precision control of the material output (which can be dynamically changed). This means that the FIP ...
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Assembly line automation
Nextsense says its Calipri systems can be used to monitor the process of car assembly from body-in-white to end-of-line final assembly. The company claims its fully automatic C12 cobot systems allows human workers and robots to work side by side in a continuous production line – without separation, mechanical barriers ...
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Article
Shift of power
Emobility may be flourishing but the internal combustion engine still has a long way to run. Gareth Price speaks to leading powertrain component suppliers endeavouring to make a smooth transition
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On a twinning streak
Creating a digital twin of manufacturing operations can deliver development and efficiency benefits. Mike Farish reports
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At the leading edge
Steed Webzell looks at edge computing and the hardware requirements for those looking to digitally monitor, measure or control their machining operations Certain terms surrounding digitisation have become pretty familiar over the past 5-10 years: Internet of Things, Industry 4.0 (I4.0), edge computing, big data, smart factory, artificial intelligence ...
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Augmented assistance
Visit any car manufacturing plant in the world and the vast majority of production equipment will be similar, if not the same – that’s the view of Cem Temel, head of Ford’s Gölcük and Yeniköy plants in Turkey and assistant general manager for new projects at Ford Otosan. “The ...
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New foam for instrument panels
A new series of systems in its Elastoflex E product group now allows weight reductions and foam densities of around 120g/L without sacrificing any of the material characteristics, claims BASF. Up to 30% of the foam weight is saved, says the company, depending on the component geometry. This Thin-Light system ...
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PSA juggles engines and motors
Engine manufacturing facilities around the world are changing. Pressure from governments and changes to legislation are pushing carmakers to develop new internal combustion engines (ICEs), the production of which often requires new assembly lines and equipment. More of these facilities are also starting ...
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Vision-guided part localisation systems
The PLOC2D and PLB 520 are 2D and 3D vision-guided part localisation systems from SICK. The company says these are designed for the set-up of robot picking from a belt, bin or stillage, and are suitable for both cobots and conventional industrial robots. The PLOC2D vision system provides 2D localisation ...
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Article
Remote monitor for automatic lubrication systems
SKF says its LRM2 lubrication remote monitor is compatible with oil or grease and designed for use with lubrication systems that cannot undergo daily checks due to the nature or position of the application. The company says this system can be used on single-line, dual-line and progressive lubrication systems and ...
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Conducting smart energy
Energy management has been an important aspect of vehicle production for decades, but innovative new solutions that can be linked are proving extremely effective Road transport is estimated to account for around 17% of global greenhouse gas (GHG) emissions. Figures from the European Commission suggest that passenger car and ...
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Dashboard meeting
Switching from gantry line to a fleet of AGVs, an IAC facility near Liverpool has brought swift and smart adaptability to its instrument panel assembly process Specialists in interior components, IAC operates in all automotive manufacturing markets around the globe. But it was its production lines at ...
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Article
Paintshop 4.0
Nick Holt visits Eisenmann’s technology centre in Holzgerlingen, near Stuttgart, for a preview of the latest skidless paintshop technology prior to its installation at the Daimler plant at Kecskemét The skids used to convey vehicle bodies through the various coating and drying stages in the paintshop are seen as ...
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Article
Press lines for EV components
Schuler says it now offers systems for the economic serial production of components for E-cars – including body and structural parts, metal housings for batteries or electric motor laminations for engines. The company says it has developed a high-speed press to produce thinner laminations for the increasingly complex geometry of ...
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Article
Uma construção de alto desempenho
A série Audi R8 de carros esportivos é descrita como mais próxima do automobilismo do que qualquer outro veículo na estrada. Mike Farish dá uma olhada mais de perto na operação de fabricação As versões mais recentes das variantes conversíveis Coupe e Spyder do R8 são feitas na fábrica Böllinger ...
