Aluminium
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ArticleHonda North America’s big investment in flexible manufacturing for EVs, hybrid and ICE vehicles
Honda invests $1 billion in retooling its Ohio manufacturing plants to build ICE, hybrid, and EV models on same production line.
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NewsKorea’s LG, SK On and Samsung lead Prismatic battery revival
South Korean battery powerhouses LG Energy Solution, SK On, and Samsung SDI are driving a resurgence in prismatic battery technology, challenging the dominance of other battery formats in the EV market.
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NewsNissan to transition to low-CO2 emission aluminium by 2030
Through sourcing and using low CO2 emission aluminium, Nissan aims to significantly reduce CO2 emissions.
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NewsBMW begins production at German cell manufacturing competence centre
BMW has started production of cylindrical battery cells at its €170m Cell Manufacturing Competence Centre (CMCC) inear Munich in Parsdorf, Germany.
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NewsHow digitalisation is ramping up battery cell production for EVs
Digitalisation is helping to scale up battery cell production in North America through improving standardisation and traceability and ensuring quality of materials.
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NewsBMW Group to source aluminium with reduced CO2 emissions from 2024
The company is planning to source aluminium with significantly reduced CO2 emissions from Rio Tinto’s hydro-powered operations in Canada, starting next year. Compared to conventionally manufactured aluminium, this approach can save around 70% of CO2 emissions
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NewsMercedes-Benz and Hydro partner to develop a sustainable aluminium supply chain
Mercedes-Benz to collaborate with Norwegian aluminium producer Hydro to reduce the CO2 footprint of aluminium in the automotive supply chain
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NewsRenault and China’s Minth Group form JV to produce EV battery casings
France’s Renault and Chinese component maker, Minth Group have announced a joint venture to produce casings to house batteries in electric vehicles.
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ArticleBMW Landshut is now using new multi-plate die casting technology
The light metal foundry at the BMW components plant in Landshut is using multi-plate die casting technology, which offers function-optimised component design and design of the required sprue positions and flow paths
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ArticleThe die is cast for Volvo’s future EV production
One of the key pillars of Volvo’s investment in electric vehicles will be the application of aluminium megacasting to produce large structural parts. Mikael Fermér, solution architect for vehicle platforms at Volvo Cars, explains the significance of this change for EV production.
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NewsNovelis invests in aluminium recycling to meet automotive demand
Novelis is investing $365m to construct an advanced aluminium recycling centre for the automotive industry in North America. The new recycling facility will be built adjacent to Novelis’ existing automotive finishing plant in Guthrie, Kentucky.
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NewsGM invests in Bedford aluminium casting facility for EV drive unit castings
Upgrades to the Bedford plant are to support production of drive unit castings for new Silverado all-electric pickup. The facility has already launched drive unit castings for GMC Hummer EV pickup and SUV
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ArticleAluminium applications
Electric vehicles battery enclosures are increasing overall vehicle weight, with lightweight materials for structural components, such as castings, can offset the rise. Rio Tinto’s Jerome Fourmann tells Nick Holt about new opportunities and production innovations
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ArticleFord gambles with supply chains as OEM reportedly doubles production targets for electric F-150 Lightning trucks
Demand for electric vehicles has skyrocketed in recent years amid broader strategy by global institutions towards carbon-neutrality. However, supply chain disruptions relating to semiconductor shortages, the coronavirus pandemic, and material access may prove problematic for attempts to ramp up EV battery production.
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ArticleAudi introduces closed-loop systems for aluminium, wastewater and plastic
Audi has detailed how it is introducing closed-loop systems to its plants as part of its goal to make all its five plants carbon-neutral by 2025. This includes aluminium, wastewater and a pilot project for chemical recycling of plastics.
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ArticleTaking shape: Forming aluminium
AMS spoke to two leading press line suppliers to get some insight into process challenges and solutions for this material
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ArticleAluminium welding goes digital
Aluminium is an important part of the multi-material mix that will form the body and chassis structures of the next generation of electric vehicles. Nick Holt reports on the welding challenges and technologies
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VoiceShielding aluminium
With aluminium continuing as the lightweight material of choice, Chemetall explains why a smarter approach to pretreatment of high-share aluminium content vehicle bodies is required
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ArticleAl around the weld
Joining aluminium parts gives the bodyshop a number of challenges not encountered when welding steel. But a variety of weld techniques are helping OEMs to adapt and extend use of the lighter metal
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ArticleDrawing attention: aluminium hot form quench
Better known as a niche process for parts with deep-drawn and complex geometries in high-strength aluminium, hot form quench is now being adapted for high volume production