Composites – Page 5
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ArticleA bus to the future
Chinese entrepreneurial bus company, Greenautoo, is preparing to launch of a series of smart, safe and green vehicles that could be the solution to big city traffic congestion, write Jan Hökerberg and Crystal Yan. Bus travel is often a nightmare for China’s many millions of commuters, especially in rush ...
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ArticleShine the laser light
Fibre-reinforced composites are popular, but tough to machine. So production engineers are turning to laser light as a choice of tool, writes Trumpf’s Marc KirchhoffCarbon fibre-reinforced plastics (CFRPs) are all the rage, especially in the automotive, aviation and wind power sectors. They represent a key part of the solution to ...
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ArticleBMW celebrates 25 years of 3D printing
Germany – In 1990, the OEM’s Rapid Technologies Center in Munich commissioned the development of its first additive manufacturing facilities, and that year prototype parts were made on a stereolithography machine. Early examples featured on concept cars; BMW later developed further procedures and applications in line with component specifications.Today, the ...
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ArticleUK joins global composites competition
If the number of exhibitors and visitors involved in the production of vehicles at this month’s Advanced Engineering 2015 (AE2015) show in Birmingham was anything to go by, the UK’s automotive industry is in rude health.This impression is supported by the statistics. According to the Society for Motor Manufacturers and ...
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ArticleSticking together
Engineers are developing processes for composites to be incorporated into high-volume vehicle productionIncorporating composite components into automotive structures – joining them to other composite parts and, perhaps more importantly, to parts made from metals – presents a new set of challenges. Resistance spot welding has been used by carmakers to ...
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ArticleReady to roll
Rollforming innovations are supporting the crucial development targets of cost saving and weight reduction, writes Heinrich Weber, director of sales and marketing at Dreistern Rollforming has demonstrated its capability to process ultra-high strength steels (UHSS) with a tensile strength up to 1,600MPa. Such steels already contribute significantly toward reducing the ...
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ArticleGordon Murray debuts iStream Carbon
Japan – The carbon-fibre chassis, billed as the first such affordable structure for mass production, is being shown at the Tokyo Motor Show as part of the Yamaha Sports Ride Concept. UK-based Gordon Murray says the chassis brings Formula One materials and technology “within reach of the everyday motorist”.The innovative ...
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ArticleShowing real steel
ArcelorMittal has invested heavily to produce AHSS for the automotive industry. Chris Wright visits the company’s Sagunto plant, Spain, which is ramping up to produce 150,000 tons of Usibor per year from 2016ArcelorMittal has collaborated with OEMs to develop steel solutions that meet critical requirements in terms of weight reduction ...
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ArticleReady to roll
Rollforming innovations are supporting the crucial development targets of cost saving and weight reduction, writes Heinrich Weber, director of sales and marketing at Dreistern UHSS bumper with variable radiusRollforming has demonstrated its capability to process ultra-high strength steels (UHSS) with a tensile strength up to 1,600MPa. Such steels already contribute ...
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ArticleAdded fibre
OEMs are now using composites in wider applications and higher volumes to assist vehicle light weightingEarlier this year, BMW announced that it would make extensive use of carbon-fibre reinforced plastic (CFRP) in the chassis of the next generation of its 7 Series luxury sedan. The new models will be up ...
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ArticleSpartanburg: SUV superstar
As the BMW factory in South Carolina prepares to introduce its fifth and largest SUV, the X7, AMS looks at what makes this operation so important for the German brand within its worldwide production networkOne of BMW’s biggest success stories is not a car but a plant. Spartanburg in South ...
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ArticleForm and substance
The latest solutions are aimed at delivering cost-effective composite forming for the automotive industryAt the end of last year, Toray Industries of Japan announced that its carbon-fibre reinforced thermoplastic (CFRTP) was to be used in an automotive structural application. Claimed to be a world first, the CFRTP material is used ...
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ArticleTaking care
OEMs are adopting a more proactive approach to employee wellbeing, including improved ergonomicsAs the baby-boom generation grows older and the average age of employees rises, automotive manufacturers are responding to the need for more ergonomic workplaces. In addition, the younger generation coming through is bringing with it a different set ...
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ArticleTravel blog: A tornado in Toledo
What do Toledo and Leipzig have in common? No, it’s not that they both have an ‘e’ (or an 'l') in their name. Nor is it that they’re both European; I’m talking about Toledo in tornado-riven Ohio, not the Spanish city famed for its steel-making since before the birth of ...
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ArticleSteel solutions
Producers of steel are developing innovative solutions to meet the vehicle lightweighting challengeOEMs have to strike a balance when selecting the right materials for their vehicles. These materials need to be strong enough to protect passengers in the event of a collision, yet light enough to reduce CO2 emissions and ...
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ArticlePorsche ends 918 Spyder production
Germany – The final vehicle rolled off the assembly line at Stuttgart-Zuffenhausen according to schedule, says Porsche, after a production run of 21 months. The hybrid sports car has now reached its limited edition of 918 units.Production development began in 2010, after the go-ahead from Porsche’s supervisory board, and the ...
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ArticleAudible progress
With sales, revenue and production investments all on the increase, Audi is really making some noiseProduction sites in this article:Ingolstadt, GermanyMuenchsmuenster, GermanyNeckarsulm, GermanyMartorell, Spain Brussels, BelgiumGyor, HungaryBratislava, Slovakia Changchun, ChinaFoshan, ChinaSan José Chiapa, MexicoSão José dos Pinhais, Brazil Aurangabad, India Jakarta, IndonesiaKaluga, RussiaStrong financial results will allow Audi to continue ...
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ArticleGreen laser for use with portable & fixed CMMs
Perceptron has introduced a green laser-line metrology scanner, the ScanR CMM, that it claims offers an advantage over red and blue laser scanners when scanning highly reflective and carbon fibre parts. The company says it can be easily integrated into its TouchDMIS metrology software and feature extraction from the ...
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ArticleSchuler press now operational at composites centre
UK – Designed for high-volume production of composites, the upstroke short-stroke press has a press force of 36,000kN and a clamping surface of 3.6 x 2.4 metres. The machinery has been installed at the National Composites Centre (NCC) owned by the University of Bristol.“We have installed the world’s largest openly ...
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ArticleInterview: Porsche's Michael Drolshagen talks Spyder manufacture
An entirely new production area has been designed and built for Porsche's hybrid supercar. The director of production for the 918 Spyder talks about the creation of the ‘Manufactory’ at Zuffenhausen, GermanyAMS: What were the criteria for the 918 production area?Michael Drolshagen (MD): At the start of the project in ...