Casting – Page 3
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ArticleWatch: Supporting production through automation – from AI to cobots (EP.2)
This Livestream Hour episode discusses how automation and AI can support automotive manufacturing with technology leaders from BMW and Ford, together with systems and software specialists.
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ArticleWatch: Strategies for Greener Production (EP.1)
This AMS Livestream Hour episode discusses how automotive manufacturers are making their plants and value chains more sustainable through new processes and technology, with special guests including Scania and ArcelorMittal. Watch and download slides.
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ArticleAMS Autumn 2020 – At the cutting edge, the latest on 3D printing and aluminium welding
The latest issue Automotive Manufacturing Solutions features insight on 3D printing of parts and tooling with Porsche, Audi and Seat, digital solutions for aluminium welding and much more. With technology solutions from ABB, Rockwell Automation, Henkel and Castrol.
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ArticleBreaking the mould: Grainger & Worrall go beyond the block
With the onset of the EV age, casting specialists are demonstrating versatility and diversifying away from engine block production. Mike Farish reports on the solutions Grainger & Worrall has developed to produce its new generation of cast parts
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ArticleA flexible solution
Metal-component supplier Gestamp outlines the challenges ahead and its strategy for meeting higher demand for lightweight parts
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Articlethyssenkrupp invests in advanced forging line
Germany - thyssenkrupp will make front axles for trucks and crankshafts on the new forging line
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ArticleReal clean steel
With vehicle-makers and tier suppliers wanting greater performance from less material weight, Ovako’s engineering steels seem a good fit. Nick Holt visits its production facility at Hofors in Sweden to find out more
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ArticleCasting a duo
Two innovative metal forming techniques could have a significant impact on the press shop of the future
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ArticleSmartly pressed
OEMs and suppliers are teaming up to design and construct a state-of-art press shops, duly networked for an industry 4.0 approach More on Stamping Ford Saarlouis Gestamp Constellium, Georgia Skoda Mlade BoleslavArguably the main technological factor most commonly associated with metal pressing and forming equipment is ...
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ArticleMaking metal add up
Additively manufactured metal parts present a challenge for high-volume production but at the other end of the scale, engineers are successfully developing the process for specialist, low volume parts. Mike Farish reportsAll over the automotive industry companies are exploring the potential of additive techniques to make parts in polymers and ...
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ArticleFrom prototype to production
The use of additive manufacturing technologies has now moved passed their initial application area of just ‘rapid prototyping’ While now seeing use in limited production roles, additive techniques are still being put to use in new and innovative ways as product development tools. One example is the Plastics 3D Printing ...
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ArticleMagna opens aluminium casting facility
UK - The supplier has opened a new aluminium casting facility in Telford, England, in order to provide structural castings to Jaguar Land Rover. The facility covers 225,000 sq.m and will employ around 300 people."With this new aluminium casting facility, we have established a world-class centre of excellence to bring ...
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ArticleTracking and training
Digital technologies are providing new training solutions for the automotive industry. Nick Holt reportsEye tracking systems are now being successfully used to create training programs that reduce errors in manufacturing operations. Mike Bartel, senior research developer at Tobii Pro Insights provided an overview of what this technology offers: “Eye tracking ...
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ArticleAluminium allegiance
Industry analysts are predicting a growth phase for aluminium content in the vehicle material mix. AMS reports on the new grades and applications that underpin this claim
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ArticleWelding simulations for sheet metal structures
Welding 7 is the latest version of Simufact’s software for the simulation of welding processes, which the company claims offers shorter processing times, more accurate results, and a more intuitive operational use. Functions include solid-shell elements, simplified calculation methods for resistance spot welding processes and the more flexible consideration of ...
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ArticleSuccess hinges on AM
Simufact’s Michael Wohlmuth and Michael Tran describe LightHinge+, a co-engineering project that used the extended possibilities of additive production to develop a lightweight solution with fewer components and simpler assembly One of the main advantages of additive manufacturing (AM) is the near-unlimited freedom in design due to die-less production. ...
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ArticleSpain’s rising star
Renault’s Valladolid plant is piloting some of the latest digital manufacturing technologiesThe Spanish plant has become a star in Renault’s production network for making one of the brand’s most successful new-segment launches: the Captur small SUV. Since start of production in 2013, the car has passed the ‘1m built’ milestone ...
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ArticleNew aspects
GOM’s 3D Metrology Conference continued the tradition of showcasing the latest in industrial 3D metrology, inspection and testing to automotive manufacturing professionals from around the worldWith more than 750 visitors from more than 50 countries, the GOM Conference proved again to be an established forum for experts in metrology, quality ...
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ArticleCleaning and machining
The Bonderite duaLCys process has been used in a precision tool, machining project at German customer Mapal, claims Henkel. The company says the process can be tailored to the customer’s needs across their value chain from casting and machining to assembly. One of the stated benefits is the recycling of ...
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ArticleThe stage to engage
The continually restructuring tier supply environment is witnessing record M&A activity amid rapid technological changeTier one suppliers currently face a bewildering mix of challenges, some long-term and some short-term in impact. This has always been the case, but the pace of change and the scale of adjustment required now are ...