All Aluminium articles
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ArticleShaping the future – Developing electric vehicle architectures
In our AMS Evolution Livestream experts from ArcelorMittal and Gestamp tackle EV production challenges and explain how digital tools, new technologies, processes and materials innovations could help solve some key issues
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Webinar
Watch: Structural change – Developing vehicle architectures optimised for EV manufacturing
Hear expert insights into the development and production of high volume electric vehicle architectures, and how these are driving innovation in manufacturing processes and efficiencies, featuring Gestamp’s North America R&D director Paul Belanger and ArcelorMittal head of automotive steel solutions Jérôme Favero.
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Article
Form and function: Developing production processes and structures for electric vehicle architectures
The new electric vehicle architectures are also continuing to evolve as vehicle makers strive to find the optimum balance between platform flexibility, while also being viable for high-volume production. To get some insights in to this ongoing process AMS spoke with Paul Belanger, Gestamp’s R&D Director for North America
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News
BMW Group to source aluminium with reduced CO2 emissions from 2024
The company is planning to source aluminium with significantly reduced CO2 emissions from Rio Tinto’s hydro-powered operations in Canada, starting next year. Compared to conventionally manufactured aluminium, this approach can save around 70% of CO2 emissions
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News
Mercedes-Benz and Hydro partner to develop a sustainable aluminium supply chain
Mercedes-Benz to collaborate with Norwegian aluminium producer Hydro to reduce the CO2 footprint of aluminium in the automotive supply chain
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Article
Renault advances circular economy reuse, remake, recycle business
The pioneering initiative will reduce the resource, energy and emissions intensity of a car’s lifecycle since some components can have a second life as used, reconditioned parts.
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Webinar
Watch: Next-gen car body building
Innovations in vehicle body and module architectures are enabling more sustainable production. Experts from REE Automotive, Magswitch and others discuss opportunities in the next AMS Livestream.
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Article
Europe’s carmakers dim lights, turn back to coal, oil, on approach to bleak winter
Automakers crimp energy use and reluctantly turn to coal and oil but options may be more limited for component and material suppliers upstream.
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Article
Watch: Are all OEMs start-up manufacturers now?
In this livestream, learn how OEM start-ups can short time to market in manufacturing and re-engineer body structures, featuring the head of manufacturing at Volta Trucks and ArcelorMittal.
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News
Renault and China’s Minth Group form JV to produce EV battery casings
France’s Renault and Chinese component maker, Minth Group have announced a joint venture to produce casings to house batteries in electric vehicles.
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Article
After tailpipes, auto industry ponders CO2 purge from its materials
Volvo, Polestar and SSAB ponder how to wring out CO2 from materials now that the internal combustion engine’s fate is virtually sealed.
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Article
BMW Landshut is now using new multi-plate die casting technology
The light metal foundry at the BMW components plant in Landshut is using multi-plate die casting technology, which offers function-optimised component design and design of the required sprue positions and flow paths
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Article
Megacasting: a chance to rethink body manufacturing
The aluminium die-casting process could revolutionise body construction. Professor Wolfram Volk, the department head for forming technology and casting at the Technical University of Munich, explains the advantages and disadvantages of so-called ‘mega’- or ‘gigacasting’.
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News
Volvo investing $1.1 billion in Gothenburg site to support huge electrification push
In the coming years, Volvo Cars will be investing SEK 10 billion ($1.1 billion) into its manufacturing plant in the Torslanda province of Gothenburg, Sweden, as preparation for the production of the next generation of fully electric cars.
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Article
The die is cast for Volvo’s future EV production
One of the key pillars of Volvo’s investment in electric vehicles will be the application of aluminium megacasting to produce large structural parts. Mikael Fermér, solution architect for vehicle platforms at Volvo Cars, explains the significance of this change for EV production.
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News
Novelis invests in aluminium recycling to meet automotive demand
Novelis is investing $365m to construct an advanced aluminium recycling centre for the automotive industry in North America. The new recycling facility will be built adjacent to Novelis’ existing automotive finishing plant in Guthrie, Kentucky.
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News
GM invests in Bedford aluminium casting facility for EV drive unit castings
Upgrades to the Bedford plant are to support production of drive unit castings for new Silverado all-electric pickup. The facility has already launched drive unit castings for GMC Hummer EV pickup and SUV
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Article
Aluminium applications
Electric vehicles battery enclosures are increasing overall vehicle weight, with lightweight materials for structural components, such as castings, can offset the rise. Rio Tinto’s Jerome Fourmann tells Nick Holt about new opportunities and production innovations
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Article
Ford gambles with supply chains as OEM reportedly doubles production targets for electric F-150 Lightning trucks
Demand for electric vehicles has skyrocketed in recent years amid broader strategy by global institutions towards carbon-neutrality. However, supply chain disruptions relating to semiconductor shortages, the coronavirus pandemic, and material access may prove problematic for attempts to ramp up EV battery production.
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Article
Watch: Vehicle lightweighting rises to the top of the agenda for designers and engineers
This livestream investigates how designers and engineers at Ford, Gestamp and key suppliers are using innovative materials and creating lightweight architectures, including for models like the Ford F-150 Lightning and Maverick compact truck.
