All Materials articles – Page 3
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ArticleAn electric shock to the system
Italvolt founder Lars Carlstrom has a mission to scale up EV battery production in Europe with a new factory in Italy – and a blueprint for scaling up gigafactory development. He speaks to Christopher Ludwig and Daniel Harrison
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VideoEnd of conference: evolution and revolution
At the end of the event, it’s clear that automotive manufacturing will see both incremental and radical change, and that the industry will need to work together to adapt
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VideoEnd-to-end sustainability: accelerating to zero emissions and the circular economy
Manufacturers are increasing efforts to reduce waste and to reuse and recycle material, including packaging and battery materials. In this session, executives from Magna, CSR Europe and Li-Cycle discuss initiatives in the circular economy and to reduce overall emissions
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VoiceMaking it modular: Reconfiguring the paintshop
At its 2021 virtual open house Dürr showcased technologies for a modular process paintshop configuration. The focus was on solutions that will replace the previous line concept with a configuration based around flexible, connected process modules that can be scaled to meet new requirements
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VoiceAutomated sealing & sound deadening: Achieving an efficient application
OEMs are moving towards fully automated paintshop, and this will include robotic application of sealant and protecting solution to the car body. The application of sealant and sound deadener presents a challenge to balance lightweight and protection of the body. SAMES KREMLIN presents a solution for efficient dispensing with a high-performance applicator and dosing unit
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VoiceMulti Part Integration: Optimising vehicle structures
Reducing materials use and vehicle weight are key considerations for OEMs. ArcelorMittal discusses its new Multi Part Integration concept and how this can simplify the vehicle production process
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PodcastMaterial science developments for low carbon mobility
Sustainability is a high priority throughout the automotive supply chain and suppliers are working more closely than ever with their clients to deliver sustainable solution at every stage of the vehicle build. Delving deep into this we look at how developments in material science are enabling low carbon mobility in electric and internal combustion vehicles.
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ArticleHeavy-duty lightweighting
The heavy-duty, commercial vehicle sector faces the same challenges in terms of reducing its environmental footprint and is similarly developing alternative fuel vehicles. SSAB discusses how truck OEMs can leverage the car maker’s lightweighting lessons
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ArticleCATL partners with BASF for EV battery material recycling to support European supply chain
Battery maker CATL has announced a strategic partnership with German chemicals firm BASF in battery materials solutions that will support recycling of batteries, and CATL’s plans for the production of battery cells in Europe.
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ArticleStress test: new modelling approach for component fatigue testing
The development of lightweight structures and components for electric vehicles has created a demand for more comprehensive and modern test-and-measurement processes to evaluate component fatigue and service life. Lucia Barbu, research professor and project coordinator at Fatigue4light gives insight into the challenges and solutions
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ArticlePorsche production: moving faster around the bend
Porsche’s manufacturing chief, Albrecht Reimold, explains the carmaker’s progress towards sustainable, connected manufacturing as it gears up to build more electric vehicles.
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ArticleBMW expands plant in Mexico to build 2 Series Coupé
The 2 Series Coupé will be produced exclusively in Mexico for the global market. The plant has seen further investments of $125 million over the last 2 years, which has expanded its operations significantly.
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VoiceRoll forming: supporting the production of new vehicle structures
Electric vehicle architectures offer both challenges and opportunities when creating strong, lightweight body structures. Dreistern’s Automotive sales manager, Christoph Grüllich looks at the current build of EVs and discusses some of the solutions offered by roll forming
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ArticleAutonomous vehicles: developing safe battery structures
Owain Davies, Vehicle Architecture Leader, Steel E-motive project, discusses how AHSS is improving high voltage battery design and integration in electric vehicles for MaaS applications
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ArticleCost and opportunity: experts unveil the contradictions at the core of lightweighting EVs
Lightweighting has become one of the most important features when it comes to designing EVs. As calls for more sustainable production practices become louder, creators are looking at new innovative ways to lighten the load.
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ArticleThinking outside the box: lightweight battery enclosures
The lightweighting of electric vehicle (EV) structures is a key element in helping to extend the endurance ranges necessary to accelerate their increasing adoption. A specific target for weight reduction is the compartment used to house the batteries
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ArticleLightweighting the EV is a challenge to celebrate
There is a new impetus to save weight as vehicles become powered by electric powertrains. Reducing the weight of a vehicle by optimising the mix of materials and the application in design is now a key focus.
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ArticleWatch: Vehicle lightweighting rises to the top of the agenda for designers and engineers
This livestream investigates how designers and engineers at Ford, Gestamp and key suppliers are using innovative materials and creating lightweight architectures, including for models like the Ford F-150 Lightning and Maverick compact truck.
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PodcastFossil Free Steel
The sustainability of the supply chain is a high priority for car makers and tier suppliers. To find out how this is impacting materials suppliers AMS spoke with two experts from SSAB, Thomas Hörnfeldt, vice president for sustainable business and Robert Ström, senior design expert at the company’s Knowledge Service Centre.
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ArticleCross-sector partnership to promote sustainable materials sourcing in Chile
Daimler, VW, BASF and Fairphone have set up the Responsible Lithium Partnership to to promote sustainable development and tackle the negative impacts of material sourcing, beginning with a multi-stakeholder initiative into the impact of lithium mining in Chile