Aluminium – Page 3
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Two-wheel e-mobility
BMW’s e-mobility ambitions have not been limited to four wheels; Nick Holt visits the company’s Berlin plant to see how its sophisticated C evolution maxi scooter is built
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Daimler to print aluminium components
Germany - The OEM has been working with Premium Aerotec and EOS to develop an additive manufacturing production cell that can make parts out of aluminium. The cell is fully automated, and is located at the Premium Aerotec facility in Varel, northern Germany.A EOS M 400-4 four-laser 3D printing system ...
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Laser methods to support e-mobility
Frank Gäbler and Dr Jürgen Uebbing of Coherent Rofin discuss the various use for lasers when building electric vehicles Compared to gasoline- and diesel-powered vehicles, electrified vehicles are in their relative infancy, with metals and metal components being deployed in novel ways in order to increase range and improve ...
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Oxsilan expectations
Engineers from GM’s Orion plant in Michigan describe a successful conversion to a thin-film pretreatment from Chemetall The Surface Treatment global business unit of the Coatings division of BASF, operating under the Chemetall brand, sets out the story of the highly successful conversion and launch to full production of Oxsilan ...
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Centre of operations
Investment in new plants and expansion of existing facilities shows central Europe to be at the heart of vehicle manufacturers’ regional strategiesAt first glance, vehicle production in central Europe – essentially the former communist bloc countries west of the Russian border – appears to centre on Volkswagen with its Skoda ...
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Collective thinking
Closer collaboration between product development and production teams could lead to significant improvements in vehicle manufacturing processes. Ford Otosan holds a unique position. Michael Nash reports The scenery in Turkey is full of surprises. A quick car journey can lead to towering mountains, pristine beaches and lush forests, while historical ...
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Constellium expands aluminium plant
Czech Republic - The supplier has announced that it is building an extension to its facility in Decin, which houses the production of customised aluminium extrusions primarily used in automotive and industrial applications. Construction is expected to finish in October 2019."As the auto industry increasingly turns to lightweight, high-strength aluminium, ...
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Novelis builds new aluminium facility
US - The supplier has started constructing a new plant in Guthrie, Kentucky. Costing US$300m, it will be used to house the production of aluminium sheet for the automotive industry."The increased adoption of aluminium in cars, trucks and SUVs, coupled with more automotive manufacturing plants in the southeast makes Guthrie ...
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Magna opens aluminium casting facility
UK - The supplier has opened a new aluminium casting facility in Telford, England, in order to provide structural castings to Jaguar Land Rover. The facility covers 225,000 sq.m and will employ around 300 people."With this new aluminium casting facility, we have established a world-class centre of excellence to bring ...
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Integrating i vehicles
Separate production lines are used to build conventionally powered vehicles and the electrified i models at BMW Leipzig, but this could soon changeA gulf remains between electric vehicles (EVs)and those that are powered solely by internal combustion engines (ICEs). This is evident in consumer demand, in range, in cost and ...
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Driving the EV revolution
Behind the scenes, suppliers are hard at work developing a range of innovative technologies that are underpinning the race toward electrification GKN unveiled the eTwinsterX at the 2017 Frankfurt Motor ShowNew electrified concept cars are flooding motor shows, with OEMs looking to deliver on their promises to offer a certain ...
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Constellium provides aluminium for CLS
Netherlands - The supplier has announced that its Surfalex aluminium is being used in the Mercedes-Benz CLS, which went on sale in March 2018. The material is used for outer trunk lid panels and fenders."Constellium is proud to contribute to the new Mercedes-Benz CLS with our Surfalex® aluminium solutions," explained ...
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Zoltek expands carbon fibre plant
Hungary - The company has announced that it is increasing carbon fibre production by 50% at its facility in Nyergesújfalu. As a result, the plant will have an annual capacity of 15,000 tons.The expansion will cost around US$130m, and will generate 350 additional jobs. According to Yoshihiro Takeuchi, CEO, COO ...
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Tracking and training
Digital technologies are providing new training solutions for the automotive industry. Nick Holt reportsEye tracking systems are now being successfully used to create training programs that reduce errors in manufacturing operations. Mike Bartel, senior research developer at Tobii Pro Insights provided an overview of what this technology offers: “Eye tracking ...
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Aluminium allegiance
Industry analysts are predicting a growth phase for aluminium content in the vehicle material mix. AMS reports on the new grades and applications that underpin this claim
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i8 Roadster enters production at Leipzig
Germany - BMW has started the production of its i8 Roadster two months ahead of market launch. The plug-in hybrid electric vehicle (PHEV) is being made at the company's Leipzig plant in Germany, which also produces the BMW 1 and 2 Series as well as the i3. The updated i8 ...
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What can steel do for chassis?
With high-tensile strength and an optimised microstructure, advanced high-strength steel grades can offer many advantages for chassis components Many factors are dictating the future of OEMs developing chassis components. Consumer trends, regulations and advancements in manufacturing technology are just a few of them. Developments in materials is another. ...
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Reducing costs in welding aluminium
In an industry where everyone is looking for a more efficient vehicle, OEMs have started shifting their focus to aluminium as their material of choice, writes Lincoln Electric’s Mikael D. CarriereThe use of aluminium has continuously grown in the automotive industry in the last 40 years and it has recently ...
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Pulsed fibre laser welding system
An updated version of the LMWS pulsed fibre laser welding system is now available says Amada Miyachi. The company claims the LMWS is suitable for welding dissimilar metals, including copper to aluminium, aluminium to stainless and steel, and copper to stainless steel, and with a change of settings, it can ...
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Fluid technology for reaming applications
Proper set-up of a padded reamer presents particular challenges for the metalworking fluid, says Quaker. The fluid is required to deliver the necessary lubrication in a sufficient film thickness and also emulsion properties that will carry away the fines produced in the cutting process. The company says it has developed ...
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