Automation – Page 103
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ArticleLeading a winning team
Nick Holt talks to Ford Craiova’s award-winning engine plant manager, Jo Payne, about the facility’s award-winning enginesJo Payne is no stranger to accolades, having been crowned winner in the manufacturing category of this year’s Autocar Great British Women in the Car Industry awards. She also won the award back in ...
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ArticleTime for an upgrade
As Toyota shapes up its global manufacturing network to build the new vehicle platform, Nick Holt visits the OEM’s Valenciennes facility to see the progress being madeTo meet the challenge of rapidly changing markets and segment volatility, the development and adoption of common, modular vehicle platforms is now a familiar ...
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Article
- 升级时刻
丰田汽车打造其全球制造网络，建立新的汽车平台。Nick Holt访问丰田瓦朗谢纳工厂了解进展 为了应对快速变化的市场及汽车转型，开发并采用普通的模块化汽车平台已经成为常见的方案，因为它可以简化生产并降低成本。对很多成熟工厂来说，升级采用新平台可以提高灵活性，控制生产及未来稳定性程度。 Luciano Biondo, 丰田法国汽车制造公司总裁 丰田法国汽车制造公司（TMMF）总裁Luciano Biondo谈论瓦朗谢纳工厂称：“这个工厂是丰田全球战略的一部分，我们根据全球规划，将丰田新全球构架（TNGA）逐步融入到工厂里。第一个TNGA构架是在土耳其建成，然后是英国的伯纳斯顿工厂。去年一月的时候我们决定将TMMF升级为TNGA平台。” 丰田在升级上已经投资了3亿欧元（约合3.484亿美元），用于生产新一代Yaris和其他TNGA-B平台上的车型，但Biondo认为将来工厂可能会生产小型SUV汽车。 混合动力占据领先TMMF还对丰田电气化计划也非常重要。瓦朗谢纳已经将原来Yaris柴油机变体淘汰出去，但是据Biondo讲，生产混合动力电动车足以弥补索取。 “目前我们每天生产1,200辆汽车，其中的75%是混合动力。因此我们生产高质量高竞争力的混合动力汽车，就是支持全球战略。” 工厂生产的汽车在质量方面获得客户好评。但他说，将大比重生产转移到混合动力车型，对生产变体成本又影响。Biondo说，“Yaris混合动力与汽油机车相比，生产成本要高出很多，因为劳动力和零部件需求提高了。” More on Toyota Expanding and restructuring A bigger bet on BEVs 在被问到未来制造面临的挑战时，Biondo回答说：“对我而言有两个挑战。第一个是如何保存并提高竞争力。随着新技术的引用，客户对安全性、质量和成本的要求就更高了。第二个挑战是培养员工应对新技术，提高技术能力，克服一切挑战。” 在瓦朗谢纳工厂，我们与TNGA项目总经理Eric Meunier谈论了升级新平台方面的改变，以及项目相关挑战： 在新平台方面，主要升级了哪些关键点呢？有一个多年未变但这次被升级的关键部分是车身底座。我们的目标就是拥有一个共同的底座。车身长度可以不同，但是基本底座要相同，此外我们还要制造许多不同的车型：轿车、SUV、斜背式等等，但是其根本是相同的。现在使用的底座是2004年开发的，2005年开始在这里使用。 因此，新的平台在车身硬度、强度方面都有提高，而且悬架的各方面都有助于提高驾驶、舒适度等。但是要实现这一步，我们需要改变整个平台，而在C-段和C-HR以及Prius汽车上基本已经完成改变了。我们还要对B平台汽车上也进行改变。 在工厂方面，你们为了新平台做了那些改变呢？汽车车体修理厂做了一些改变。而且，我们在装备方面也做了许多改变，可因为悬架、发动机盖板，以及底座上的所有东西都全部是新的。在冲压车间，我们还要引进新的模具，用于生产新的底座和结构性零部件。这些都是平台方面大的改动。 ...
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ArticleExpanding and restructuring
As the move to electrified and autonomous vehicles accelerates, Toyota is expanding in both technology areas and restructuring its operations. Ian Henry reports Toyota is making a number of key organisational changes to simplify and rationalise its operations in response to the fast-changing automotive market. As of the end of ...
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ArticleTriple edge cutting
Mapal says it is expanding its triple edged Tritan-Drill range, which now includes a new universal version, made from HSS that has been developed for small-series production.The company says this tool offers stable cutting edge corners, reducing the chance of damage to the cutting edge and, it’s claimed, higher feeds ...
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ArticleNew coating for composite battery cases
Zircotec says it has developed a new conductive ceramic coating that enables vehicle manufacturers to use carbon or plastic composite battery casings for hybrid and electric vehicles. The company claims this coating overcomes composite’s inability to isolate the battery from electromagnetic fields and radio frequency interference (RFI), which has prevented ...
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ArticleIndustrial stack lights
The 151SSLD-RYGN-NNS1 3-segment stack light has 40mm diameter indicators, standard height lenses and is suitable for OEM and systems integrator machine builders, says Onyx Industries.The lights use an industrial grade, stainless steel housings and long-life LEDs, and the company says it offers number of options that allow OEMs and system ...
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ArticleJapanese OEMs target China for EVs
An increasing number of car manufacturers based in the US and Europe are turning their sights on China, especially since authorities recently promised to abolish the rule that companies outside the country can own a maximum stake of 50% in joint ventures with Chinese companies. Tesla was among the first ...
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ArticleStructural adhesive joining solutions
Dow Automotive Systems claims its Betaforce, Betamate and Betaseal structural adhesive solutions will enhance lightweight module construction. The company says its structural adhesives are developed with rapid-cure characteristics that are suited to mass production manufacturing environments. Primerless-to-plastic formulations help remove VOCs from assembly operations, and new multifunctional adhesives are in ...
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ArticleVW opens SUV assembly facility
China - Volkswagen has officially opened an assembly plant with FAW at the port city of Tianjin, China. The FAW-VW Tianjin Plant will make VW and Audi brand SUVs, including PHEV models, with chassis parts and transmissions supplied from two other Tianjin-based facilities. The carmaker said that daily production was ...
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ArticleSprinter production starts in US
US - Mercedes-Benz Vans has started making the Sprinter in North Charleston, South Carolina. This follows on from an investment of US$500m in the facility, which was announced back in March 2015."The USA is already the second largest market for our Sprinter today," commented Volker Mornhinweg, head of Mercedes-Benz Vans. ...
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Article
Porsche and Schuler build press shop
Germany - The two companies have announced that they will work work together to construct a ‘Smart Press Shop’ as part of a new joint venture, the location of which is yet to be revealed. Both Porsche and Schuler will invest a double-digit million euro amount in the project. “Porsche ...
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ArticleDaimler to print aluminium components
Germany - The OEM has been working with Premium Aerotec and EOS to develop an additive manufacturing production cell that can make parts out of aluminium. The cell is fully automated, and is located at the Premium Aerotec facility in Varel, northern Germany.A EOS M 400-4 four-laser 3D printing system ...
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ArticlePorsche begins building new Macan
Germany - The new compact SUV, which debuted at an event in Shanghai in July 2018, has started rolling off production lines at the Leipzig factory. This follows on from a previously announced extension to the plant, whereby the OEM built a body shop and paint shop.According to Porsche, demand ...
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ArticleAudi starts making e-tron electric SUV
Belgium - The company's first all-electric SUV started rolling off production lines at its factory in Vorst - a southwestern municipality of Brussels. This follows significant investment in the plant."The Audi e-tron is a real pioneer," commented Peter Kössler, board member for production and logistics at Audi. "It has innovative ...
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ArticleVW to build two new plants
Ghana - The OEM has signed memorandums of understanding with the governments of Ghana and Nigeria, revealing plans to build a plant in each country. VW thinks it could turn Nigeria into an "automotive hub," where it already operates a small facility with an output of around 5,000 vehicles a ...
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ArticleLaser methods to support e-mobility
Frank Gäbler and Dr Jürgen Uebbing of Coherent Rofin discuss the various use for lasers when building electric vehicles Compared to gasoline- and diesel-powered vehicles, electrified vehicles are in their relative infancy, with metals and metal components being deployed in novel ways in order to increase range and improve ...
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ArticleQuality is everything
Volkswagen uses Zeiss AIMax digital-optical 3D sensor technology at its plant in WrzesniaFollowing a site analysis in 2013, Volkswagen decided to construct a new factory in Wrzesnia, Poland, to assemble the Crafter van. The speed at which this enormous factory – one kilometre long and 400 meters wide – was ...
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ArticleDrones take off at Ford Dagenham
UK – Maintenance teams at Ford's Dagenham Engine Plant are now using camera drones to inspect the hard-to-reach parts of the facility.Previously, access to areas such as high-rise gantries, pipework and roof areas required automated extendable platforms and scaffolding to assess the 40-metre-long gantries that support the plant’s heavy machinery. ...
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WebinarLower weight and higher strength in tubular vehicle structures
This webinar provides an overview for automotive manufacturers looking to make effective use of high strength tubular structures in modern vehicle design. The presentation examines the possibilities offered by these materials as a high strength and low weight alternative in various structural applications. About the ...