Latest Insights with AMS Partners – Page 15
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Lightweighting with laser-welded blanks
The latest generation of steels brings new opportunities for OEMs Laser-welded blanks (LWB) give automotive engineers the chance to design lightweight parts that ensure the right steel is in the right place for safety and performance. Combining LWBs with new hot-stamping grades, such as Usibor 2000 and Ductibor ...
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Olympus white paper: 4 Ways to Measure Coatings
A Guide to Olympus’s Coating Measurement SolutionsCoatings come in all shapes and sizes – and so do coating inspection technologies. Ultrasound, X-ray fluorescence, eddy currents and microscopy all offer coating inspection capabilities, but their suitability depends on the type of coating.Find out the best destructive or non-destructive techniques for thin ...
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Success hinges on AM
Simufact’s Michael Wohlmuth and Michael Tran describe LightHinge+, a co-engineering project that used the extended possibilities of additive production to develop a lightweight solution with fewer components and simpler assembly One of the main advantages of additive manufacturing (AM) is the near-unlimited freedom in design due to die-less production. ...
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The secret behind the shine
ABB Robotics is helping Audi achieve high levels of quality and consistency in its sealing and coating operationWith automated painting processes at Audi’s plant in Changchun, China, clean and shining Audi A4Ls are rolling out one by one. This paintshop includes under-body coating, interior seam sealing, cosmetic sealing and three ...
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A tradition of high precision
Polydec’s operations producing small, high-precision components rely heavily on more than 30 Deco, EvoDeco and SwissNano machines from TornosMore than 50% of the world’s automobiles contain parts that were manufactured in the Swiss town of Biel/Bienne by Polydec SA. Although the municipality is best known for watchmaking, and home to ...
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Long live the ROI
Sames Kremlin’s Christophe Denis-Bosio discusses automotive paintshop solutions that offer the optimal return on investmentBudget constraints, risk mitigation, proven technology, Return On Investment… every purchaser faces these questions when it comes to making an investment decision, whether in greenfield or brownfield. Regardless of the degree of investment, there are many ...
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Coming clean
A new silicate- and borate-free cleaning technology has won over a major OEM in GermanyA major German automotive manufacturer has converted a pre-treatment line to Chemetall’s new silicate- and borate-free cleaning technology. Apart from added sustainability the OEM will also benefit from enhanced product performance and easy handling.Automotive manufacturers show ...
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AGVs set in motion
As Industry 4.0 kicks into even higher gear, AGV technology is helping to make it a smoother and more responsive upshiftEarlier this year, we discussed how automated guided vehicles, AGVs, are becoming fixtures of the automotive industry and how enterprise approaches and deployments were beginning to gain traction. A year ...
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Down to earth
Validation tests of Profil’s grounding nut and stud assembly by major OEMs have shown improved and more consistent conductivity compared with classic welding solutionsOne of the clearest advantages of grounding studs is they are self-piercing. This means that each stud makes a neat hole through the sheet metal component. This ...
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Taking control
With the growth in automated assembly applications comes a demand for quality data and improved insightsThe prevalent dimensional control strategy of the automotive industry has been to incorporate various in-line and near-line measurement devices into production lines. Different approaches have been successfully implemented, from a few single cells along the ...
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Turn for the better
High-precision turning specialists and OEM supplier Berger has introduced Tornos’s MultiSwiss lathe technology to its ultra-advanced plant in UmmensdorfThe rise of the Berger Company to become one of the world’s largest enterprises in the field of high-precision turning is closely related to the company Tornos. Both share extremely high quality ...
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Turn for the better
High-precision turning specialists and OEM supplier Berger has introduced Tornos’s MultiSwiss lathe technology to its ultra-advanced plant in UmmensdorfThe rise of the Berger Company to become one of the world’s largest enterprises in the field of high-precision turning is closely related to the company Tornos. Both share extremely high quality ...
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Photonic precision
Light is a fascinating manufacturing tool enabling laser technologies and applications for materials processing tasks of all scales and sizesSystems for industrial laser applications like cutting, welding and surface processing are well established, reliable and cost efficient production tools with clear technical advantages due to their wear-free highly localised material ...
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The inside story
EcoInCure, a new body drying process developed by Dürr, permits the best possible top coat appearance and maximum process reliability EcoInCure is a new body drying process developed by Dürr which heats and cools bodies from the inside. It’s a technology that meets all the requirements for future drying ...
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New aspects
GOM’s 3D Metrology Conference continued the tradition of showcasing the latest in industrial 3D metrology, inspection and testing to automotive manufacturing professionals from around the worldWith more than 750 visitors from more than 50 countries, the GOM Conference proved again to be an established forum for experts in metrology, quality ...
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The Koki connection
With customers demanding just-in-time delivery, transmission specialist Koki depends on reliability and uptime from its fleet of 60 robotsThe German company Koki, founded in 2003, makes precision gear shifters and boxes for some of the world’s leading automakers. The firm has a strong commitment to continuous improvement and innovation, as ...
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There’s a Plan B but not Planet B
For the full picture on CO2 emissions, we need to assess the vehicle lifecycle. SSAB’s Jonas Adolfsson explains how tier suppliers can help to make significant reductions at the manufacturing stage Jonas Adolfsson, working with business development at SSAB Carbon dioxide is a ...
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Penn Engineering ebook: Automotive triangle of disruption
Automotive triangle of disruption – an e-book by Penn EngineeringThere is an automotive revolution in process that will change the face of the industry by 2030. Notably there are four technology mega trends driving these changes. Each of these trends create challenges for the automotive manufacturing industry in the way ...
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Come into non-contact
LMI Technologies looks at custom non-contact engine volume gauging for tier one and tier three component suppliers Fig 1: Gocator Volume Checker inspecting engine cylinder headsFor automotive component suppliers who need to verify high tolerances on medium-sised internal combustion engines (ICEs), LMI has designed a 3D non-contact inspection method to ...
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IoT disruption in the driving seat
Digitalised manufacturing will play a critical role helping automotive interiors suppliers achieve the flexibility needed to remain competitive and relevant in today’s fast-moving digital economyWith consumers’ growing appetite for high value-added yet competitively priced vehicles, automotive suppliers face increasing pressure to keep up with changing tastes and requirements while remaining ...