Stellantis and Leapmotor deepen alliance with dual-plant European manufacturing strategy The two OEMs have announced plans to expand their joint venture into full-scale European production, with Spain's Zaragoza and Madrid plants at the centre of an ambitious EV manufacturing push. Nick Holt
Western carmakers rethink India: Factories, exports and uncertain futures As the world’s third-largest car market matures, European, American and Chinese manufacturers are recalibrating their Indian strategies Ian Henry
BMW Leipzig plant deploys terahertz technology to transform paint quality control BMW’s Leipzig plant has taken another step toward fully digitalised production, introducing an advanced, non-destructive measurement system that uses terahertz waves to inspect paint quality on plastic components Nick Holt
Rivian raises Georgia plant capacity to 300,000 vehicles in optimised phase-one plan A restructured build programme and renegotiated DOE loan set the stage for R2 production at scale from late 2028 Nick Holt
Nissan scraps Canton pure EV plan in push for ICE and hybrids Nissan has abandoned its $500m electric vehicle commitment for its Canton, Mississippi plant, replacing it with V6-powered hybrids. The decision lays bare the widening gap between EV ambition and manufacturing reality in Trump-era America. Ilkhan Ozsevim
India’s automotive ambition: From domestic powerhouse to global production hub Once seen primarily as a fast-growing domestic market, India is now positioning itself as a critical hub for global vehicle production, exports and electrification Ian Henry
GM commits $830m to US propulsion plants as Electric Vehicles waver A combined $830 million investment across three Midwest propulsion plants pushes General Motors' domestic manufacturing total past $6 billion in a year, as the automaker bets on full-size trucks and SUVs ahead of a generational model refresh. Ilkhan Ozsevim
R&D and engineering job cuts symbolic of wider industry issues Sweeping engineering cuts at Renault and Stellantis signal more than cost control. As Chinese rivals set the pace in EVs and software-defined vehicles, legacy automakers are accelerating a structural shake-up. Ian Henry
Zeekr focuses on premium quality,in-house development and Chinese speed of execution in Europe Geely’s Zeekr enters Europe as a high-end challenger, prioritising technology, localised development and brand trust over rapid volume growth. A measured rollout and strong in-house capabilities underpin its long-term premium ambitions. Timo Gilgen
China’s carmakers surge ahead of Europe and Japan in global EV race Chinese automakers are pulling ahead of Japanese and European rivals with AI-driven cars, battery advances, and growing global ambitions, as firms like BYD, Xpeng, and Xiaomi expand into Europe amid slowing domestic demand. Ilkhan Ozsevim
Hongqi explores European plant with Stellantis tie-up FAW’s Hongqi brand is reportedly seeking a European manufacturing base, potentially with Stellantis, as Chinese OEMs accelerate localisation strategies to navigate tariffs, logistics costs and intensifying regulatory scrutiny. Ilkhan Ozsevim
How AI and next-generation robotics are reshaping the automotive factory floor From collaborative robots to humanoids, intelligent automation is moving from pilot project to production reality – but the gap between demonstration and deployment remains the industry's defining challenge Nick Holt
AI and robotics dominate Hannover Messe Between AI, robotics and defence, Hannover Messe 2026 shows which technologies will shape the factory of the future. It also sent important signals for the automotive industry. Timo Gilgen
Volvo Cars begins EX60 production at Torslanda The first fully electric car to be designed, built and developed in Sweden rolls off the line at Torslanda, as surging European orders and a SEK 10bn ($1.1bn) factory overhaul signal a decisive shift in Volvo's industrial strategy. Ilkhan Ozsevim
India: now a major market, underpinned by rising investment by global players Strong domestic demand, trade deals and major OEM investment are driving India’s automotive expansion, boosting production and exports while positioning the country as a key global manufacturing and sourcing hub. Ian Henry
Keeping an open mind on artificial intelligence Robots are using physical AI software to support a range of adaptive and autonomous tasks, and Hyundai is securing an end-to-end supply chain for more sophisticated deployment in its factories Marcus Williams
Stellantis Industrial System: Scaling improvements across a global manufacturing network Stellantis has reframed its production approach as the Stellantis Industrial System to broaden scope and discipline across quality, supply chain, PDCs and manufacturing Nick Holt
GAC confirms Mexico assembly plant will be operational in 2026 GAC will become the first Chinese automotive OEM to operate an assembly plant in Mexico when its new site becomes operational in the second half of 2026. James McLoughlin
US Hormuz blockade deepens automotive production crisis As US warships begin blockading Iranian ports in the Strait of Hormuz, a crisis that has already shattered aluminium supply, driven oil beyond $100 per barrel and disrupted EV raw material chains has entered a more dangerous and unpredictable phase. Ilkhan Ozsevim
Is diesel making a comeback in Europe? European diesel registrations fell from 50% market share in 2015 to under 10% in 2025. But new model announcements, relaxed EU legislation and shifting consumer behaviour suggest reports of diesel's death may have been premature Ian Henry
AI vision finds its footing on the factory floor Three firms at the forefront of automotive AI vision inspection reveal why most pilots fail, why optics and lighting still govern outcomes, and how quality systems may soon prevent defects rather than merely catch them. Ilkhan Ozsevim
A common digital twin for production transparency at Audi Audi has been working on a digital twin of its production processes and through Edge Cloud 4 Production it is now ready to control the automated physical factory with a virtual PLC connected in real time, according to Henning Löser, head of the Audi Production Lab Marcus Williams
Iran ceasefire brings relief, but production scars run deep A two-week pause in hostilities sent oil prices into freefall and markets soaring on 8 April. But for automotive manufacturers confronting shattered aluminium supply, elevated energy costs and deferred investment, recovery has barely begun. Ilkhan Ozsevim
Are Humanoid Robots about to take over carmaking? Humanoid robots have entered automotive manufacturing with major fanfare, driven by BMW, Tesla and Toyota. But headlines aren’t production reality - and industry experts warn the gap between demos and deployment remains significant. But what's the reality? Ilkhan Ozsevim
BMW’s new factory logic The Munich parent plant shows just how much automotive production is changing: it is a precise, finely balanced system of data, equipment and material flows – with employees’ know-how and commitment turning it into robust industrial practice. Andrea Hoffmann-Topp
Why data, not AI, is the real constraint in automotive production Automotive manufacturers are discovering that artificial intelligence does not fail on its algorithms. It fails on its foundations. The competitive battleground in smart manufacturing is shifting from model sophistication to data architecture, and most of the industry is not ready for it. Ilkhan Ozsevim
Mercedes commits $7bn to its US manufacturing future With a $4 billion commitment to its Tuscaloosa plant, world premieres of the new GLE and GLS, and a new engineering hub in Atlanta, Mercedes-Benz signals the most consequential expansion of its American manufacturing footprint in a generation. Ilkhan Ozsevim
At Hefei, VW draws new hope for its business in China In little more than five years, the Hefei plant has become VW’s pivotal hub for its long-awaited comeback in China. A key model, the ID.Unyx 08, is already rolling off the production line there. Thomas Geiger
Why automotive AI fails between pilot and plant The automotive industry has mastered the AI pilot. It has not yet mastered scaling one. Across OEMs and suppliers, a structural gap persists between promising controlled-environment results and sustainable, plant-wide deployment. Ilkhan Ozsevim
China's Geely redraws global engineering map with Geely Tech Europe By merging its Gothenburg and Frankfurt engineering centres into Geely Technology Europe, the Chinese auto giant is making a calculated wager that embedding European expertise from day one will sharpen its vehicles for every market on the planet. Ilkhan Ozsevim
Audi makes a quantum leap in AI for quality Audi is creating thinking factories using AI driven tools to boost efficiency in quality control across its global manufacturing operations, led by developments at the Audi Production Lab Marcus Williams
How quality control in vehicle manufacturing is changing In car factories, quality is no longer just inspected, but increasingly safeguarded in real time. Cameras, AI, radar, lasers and digital inspection systems are intervening in production ever earlier. This is transforming not only final inspection, but the entire production logic. Timo Gilgen
Iran war strikes at the factory floor Three weeks after US and Israeli strikes closed the Strait of Hormuz, the conflict has moved from forecast to fact. Gulf aluminium smelters are shutting down, Brent crude is above $112, Toyota has cut nearly 40,000 units, and Europe's factory energy crisis is accelerating. Ilkhan Ozsevim
Munich’s electric centrepiece Munich can do cold and it can do pathos. In mid-March 2026, both will have their moment. While prototypes of the new fully electric BMW i3 are still undergoing their final endurance tests in Sweden, the saloon will celebrate its design premiere in Munich. BMW calls this the start of a new era. Andrea Hoffmann-Topp
Marelli and AWS automate SDV test case generation A new AI agent, built by Marelli and Amazon Web Services, automatically generates system test cases from engineering requirements, promising shorter validation cycles and stronger consistency across software-defined vehicle programmes. Ilkhan Ozsevim
Developing and deploying smarter automation and digital systems As the hype around smart factories gives way to hard commercial reality, a new AMS livestream will bring together senior voices from Audi, Solidigm and the Manufacturing Technology Centre to examine what AI, digital twins and flexible automation are genuinely delivering – and where the limits still lie Nick Holt
Honda scraps its EV future in $15.7bn retreat Honda has cancelled its entire North American EV programme, bracing for losses of up to ¥2.5 trillion ($15.7bn) in its first loss year since 1957. An Ohio manufacturing hub lies stranded, and every legacy OEM's electrification strategy is now under scrutiny. Ilkhan Ozsevim
How carmakers are repurposing idle factories for defence production A growing number of European firms – from Volkswagen and Renault to Schaeffler and Valmet – are pivoting redundant production lines towards defence contracts, as rising geopolitical tensions unlock a surprising new revenue stream. Ian Henry
AI vision raises the bar in EV battery assembly Atlas Copco's VisionTools platform brings AI-enhanced machine vision to EV battery production, combining neural networks with traditional inspection logic to achieve unprecedented quality assurance at speed and scale. Ilkhan Ozsevim
How BMW’s new centre for physical AI works A robot grasps in the wrong place, corrects itself and tries again. In Munich, BMW is showing how adaptive robotics is to enter the factory. The key factors are data, precision, safety and an infrastructure that allows errors and learns from them. Timo Gilgen
Raymond Wittmann becomes new production chief at BMW From May 2026, Raymond Wittmann will take over the production division from new BMW boss Milan Nedeljkovic. The rollout of the Neue Klasse, factory conversions worth billions and strong margin pressure could make his start a baptism of fire. Yannick Tiedemann
Volkswagen Commercial Vehicles is building the Bulli of the future With the ID. Buzz AD, the next chapter in the Bulli story begins in Hanover. The VWCV main plant combines tradition, electric mobility and a new production logic. The pre-series is already running, and series production of the autonomous model is scheduled to start in 2027. Ronja Schmiedchen
AI-powered vision shifts quality control from reactive to predictive AI-driven inspection, edge computing, and digital twins are reshaping automotive manufacturing by predicting defects before they occur and enabling real-time process correction Nick Holt
EV batteries: OEMs cut investment due to lower demand Automakers are facing a costly re-set as EV production lags behind expectations, with battery cell joint ventures dissolving and investments scaled back Ian Henry
Quality Visions: AI inspection systems that learns from the line A factory producing EVs, hybrids and combustion variants simultaneously can no longer ask engineers to pre-define every failure mode. Rule-based vision has met its structural limit. What replaces it doesn't consult a rulebook - it learns from the line. Ilkhan Ozsevim
China overtakes Japan as global vehicle export leader Chinese carmakers, led by BYD and Chery, are reshaping the global auto export market. Vehicle shipments hit record levels in 2024–2025, with EVs accounting for 40% of exports. Ian Henry
Horse Powertrain banks on combustion's second act As the EV transition falters, Horse Powertrain is reframing combustion as a shared industrial commodity. With Design-for-Manufacturing embedded, OEMs can slash R&D costs tenfold through pooled development, while its briefcase-sized C15 converts any BEV platform into a hybrid with minimal change. Ilkhan Ozsevim
Japanese vehicle makers look to China for EV growth Mazda, Toyota and Nissan are focusing on EV production in China with local partners. This has implications for European EV investment by Chinese vehicle companies Ian Henry
Opel’s parent plant relies on young workers In assembly at the Opel plant in Rüsselsheim, Stellantis is banking on fresh ideas and innovations from young, up‑and‑coming employees. A visit that reveals the fate of German plants as if under a magnifying glass. Timo Gilgen
“Awareness of the production location has grown stronger” Women at the head of a plant are still a rarity. But that is not what the conversation with Maike Seeber is about. Her task is to assert the role of Opel’s main plant in Rüsselsheim within Stellantis’ gigantic production network. Timo Gilgen
Stellantis Kenitra: Morocco’s automotive powerhouse accelerates In Kenitra, Morocco, Stellantis is putting its smallest models in the spotlight to help the rest of the group keep pace with the future. Thomas Geiger
Iran conflict sends shockwaves through auto production and supply chains As US and Israeli strikes trigger a near-closure of the Strait of Hormuz, the global automotive industry faces rising energy costs, fractured shipping routes, and production and supply chain disruptions that could last well into summer 2026. Ilkhan Ozsevim
Inside Landshut: BMW bets on in-house battery brains At BMW Group's Plant Landshut in Lower Bavaria, a traditional foundry is quietly becoming one of the automotive industry's most ambitious proving grounds for in-house electronics manufacturing, workforce reinvention, and the possibilties of what a component plant can become. Ilkhan Ozsevim
BMW brings humanoid robots to European production BMW Group's Leipzig plant becomes the first in Europe to host a humanoid robot pilot, as the German automaker scales lessons from Spartanburg and partners with Hexagon Robotics to test the AEON robot across battery assembly and component manufacturing. Ilkhan Ozsevim
How GlobalFoundries is rethinking design for manufacturing GlobalFoundries is integrating design for manufacturing right from the concept phase of new technologies. This is giving rise in Dresden to a data-driven, hybrid DfM approach that shortens time-to-market, secures automotive robustness and makes first-silicon success more likely. Timo Gilgen
Tesla’s Cybercab rewrites the DfM rulebook By eliminating the paintshop, halving part counts and embedding manufacturing logic into every design decision, Tesla’s Cybercab offers the most radical expression of Design for Manufacturing the automotive industry has yet produced. Tesla's senior designers and engineers share treasures... Ilkhan Ozsevim
How design‑for‑manufacturing optimised JLR’s platforms Jaguar Land Rover’s recent collaboration with ArcelorMittal offers a clear example of how an effective design‑for‑manufacturing (DfM) approach can optimise a vehicle platform – from systems and subsystems down to material selection and process choices Nick Holt
The E-Cayenne is conceived from the line backwards In the Cayenne Electric, architecture, battery and body structure merge. Porsche has developed the SUV from a manufacturing perspective. This has consequences for the underbody, material mix and the production system. Timo Gilgen
The Great $60bn EV Reset: Analysis Why OEMs & Tier suppliers are having to roll-back, retrench, and recalibrate their EV investments Daniel Harrison
Why carmakers can't celebrate the Supreme Court win Why carmakers can't celebrate the Supreme Court win James McLoughlin Ilkhan Ozsevim
Tesla Cybercab blends style, efficiency, and autonomous innovation Slated for 2026, Tesla’s Cybercab rejects legacy design to deliver a fully autonomous, two-seater vehicle that combines low cost per mile with premium comfort and sculptural aesthetics. James McLachlan
How VW Palmela's intralogistics system keeps production flexible under pressure At Volkswagen Portugal’s Palmela plant, tight margins and geography shape logistics strategies, offering lessons in cost efficiency and complexity ahead of 2027 multi-model EV production. Ilkhan Ozsevim
Toyota Canada signs humanoid robot deal with Agility After a year-long pilot at its Woodstock, Ontario facility, Toyota Motor Manufacturing Canada has signed a commercial Robots-as-a-Service agreement with Agility Robotics, deploying seven Digit humanoids on the assembly line this April. Ilkhan Ozsevim
Chinese automakers circle the last market they cannot enter With Canada's tariff wall crumbling, Ford in talks with Geely, and a US president inviting Chinese factories onto American soil, the industry's most protected market is facing its most consequential competitive test in a generation. Ilkhan Ozsevim
Fractured supply chains force automotive sector to rebuild from scratch Automotive supply chains face growing cyber vulnerabilities as 64% of manufacturers adopt supply chain software. Tier 3 suppliers at just 23% automation adoption create critical weak links. Ilkhan Ozsevim
Design for Manufacturing: How OEMs turn early integration into cost, speed and quality advantage Design for Manufacturing has become a strategic discipline rather than a late-stage check. This approach is supporting OEMs and suppliers reduce lifecycle cost, accelerate launches and build vehicles that are practical to produce at scale Nick Holt
Cybersecurity now tops production concerns as smart factories expand vulnerabilities Cybersecurity has vaulted to manufacturers' top strategic priority as 84% rate digital threats as critical - yet the very smart factory systems delivering productivity gains are creating unprecedented attack surfaces across connected production environments Ilkhan Ozsevim
Why automotive industry restructuring will intensify in 2026 Plant closures, cost cutting, automation and sustainability targets are colliding with acute skills shortages, leaving suppliers and manufacturers facing an uncertain and potentially volatile path to 2026 and beyond Ian Henry
Physics-aware AI embeds production constraints into design As automotive manufacturers face unprecedented pressure to compress development cycles, a new generation of AI tools is forcing a fundamental rethink of how production and design teams collaborate from the earliest stages Ilkhan Ozsevim
Xpeng unites manufacturing and design from day one AMS' sister publication, Car Design News, sat down with Xpeng’s design manager to discuss the influence of high-tech product design and why a close relationship with manufacturing gurus helps push feasible ideas through to production Freddie Holmes
Talent crisis accelerates as carmakers embrace automation Labour and skills shortages rank as automotive manufacturing's second-biggest challenge, creating a paradox where workforce deficits drive automation investment whilst simultaneously constraining the industry's ability to operate advanced systems. Ilkhan Ozsevim
Why Bratislava has become Volkswagen’s most versatile plant As the electric Cayenne joins the line in 2026, Bratislava highlights how Volkswagen balances complexity, volume and flexibility at a single site. Timo Gilgen
Labour costs and tariffs squeeze automotive manufacturers New survey reveals energy, materials and tariffs create perfect storm for global automotive production as industry races to balance cost control with technological transformation and electrification targets Ilkhan Ozsevim
Batteries for the E-Cayenne are being produced in Slovakia A battery module production facility is being established in Horná Streda, which is more reminiscent of cleanroom logic than traditional assembly. A high degree of automation, real-time data, and an analysis centre are intended to ensure the series ramp-up of the Cayenne Electric. Timo Gilgen
How Porsche builds the body of the new electric Cayenne The electric Porsche Cayenne is being produced at the Volkswagen plant in Bratislava. The body construction is highly automated, the material mix is complex, and the platform is newly conceived. A tour through a production in its ramp-up phase. Timo Gilgen
China speed reshapes global vehicle manufacturing Chinese EV entrants and legacy OEMs are redefining vehicle manufacturing through gigacasting, vertical integration and faster product cycles, forcing global rivals to adapt Ian Henry
How Mercedes-Benz is revamping its assembly concept More than 40 new models by 2027 increase complexity in assembly. Mercedes-Benz relies less on maximum robotics and more on data, digital twins, and AI-supported quality assurance in the ongoing process. Timo Gilgen
China's 12-in-1 EV Drivetrain: How InfiMotion hits 360K annual output At its Wuxi facility, the Chinese electric drive supplier is demonstrating what happens when digital infrastructure meets aggressive production timelines and high-volume demands Ilkhan Ozsevim
EU-India pact redraws vehicle production parameters Quota-based tariff cuts to 10% and zero duties on components herald manufacturing shift as European OEMs navigate India's expanding premium segment while protecting domestic EV investments. Ilkhan Ozsevim
Automotive automation: AI, digital twins and the real limits of scale AI-assisted robotics, digital twins and condition monitoring are reshaping automotive automation, but cost, safety, variability and ROI still define what OEMs can deploy at scale, says MTC’s Mike Wilson Nick Holt
Audi brings artificial intelligence to the shopfloor with 'Edge 4 Cloud' The German carmaker is deploying cloud-based control systems and AI-powered tools across its production network, transforming quality monitoring, automation and worker support whilst eliminating thousands of industrial computers. Ilkhan Ozsevim
China’s auto industry: EV surge, exports and global manufacturing China leads global vehicle, EV and battery production, but overcapacity and weak domestic demand are driving exports, overseas factories and a looming industry shake-out Ian Henry
Sponsored AMS/ABB Automotive Manufacturing Outlook Survey 2025: Cost pressures bite, but EV and Hybrid optimism persists Stagnant vehicle sales, job losses, and delayed investment are intensifying cost pressure across automotive manufacturing, the AMS/ABB Outlook Survey 2025 reveals. Yet despite tougher conditions, manufacturers remain cautiously optimistic, particularly around hybrids and electric vehicles. Daniel Harrison
How Opel is recalibrating automation in assembly The automation of vehicle assembly is continues to be a challenge. Opel shares its approach across two plants, demonstrating why partial automation, modules, and AI are currently more realistic than full robotics. Timo Gilgen
Honda-GM fuel cell venture ends as EV priorities reshape After less than three years of production, Honda and General Motors will shut their joint fuel cell facility in Michigan before year's end, signalling a fundamental shift in how manufacturers balance alternative powertrains against market realities. Ilkhan Ozsevim
Volkswagen consolidates production, development and procurement across brands From January 2026, Volkswagen will jointly manage central functions of the volume brands. A new brand group board is set to accelerate decisions, reduce costs by €1 billion by 2030, and reorganise the industrial base of the Brand Group Core. Timo Gilgen
Geopolitics and shifting investment plans reshape 2026 automotive strategy As 2026 begins the automotive industry faces intensifying pressures from geopolitics, tariffs and cost constraints with investment priorities are being reset and flexibility becoming critical Ian Henry
Where the EX60 is born: Volvo’s new era begins in Torslanda At the Torslanda main plant, Volvo is opening a new chapter: while production is being modernised during ongoing operations, the EX60 is emerging as the key model of the electric future. Megacasting, lean and team spirit shape the transformation in Sweden. Timo Gilgen
Iran: US' fresh tariff threats throw global production into turmoil Trump's 25% levies on countries trading with Tehran risk fragmenting production strategies across China, Turkey and India, forcing manufacturers to reconsider investment decisions and factory locations whilst navigating unprecedented policy uncertainty. Ilkhan Ozsevim
Greenland: Trump's unprecedented tariff play shakes EU automotive production President Trump's demand that Denmark sell Greenland has triggered threats of escalating tariffs on eight European nations, sending automotive shares plummeting and forcing manufacturers to confront yet another layer of trade uncertainty. Ilkhan Ozsevim
The Assembly Line is no longer linear - and that changes everything Modular cells, intelligent sequencing and collaborative robots are transforming automotive production from rigid choreography into adaptable orchestration Ilkhan Ozsevim
Japanese carmakers look to increase imports of US built vehicles back to Japan Japanese OEMs are increasingly sourcing vehicles from overseas plants for sale at home, reflecting shifting trade rules, cost pressures and manufacturing strategies. From India and Thailand to potential US imports, the trend highlights changing global production logic. Ian Henry
How far can vehicle assembly automation really go? The automation of vehicle assembly is gaining importance. Flexible lines, AI-supported processes and smart tooling help OEMs to manage variant diversity, cost pressure and skills shortages. An overview. Timo Gilgen
GM takes $6bn blow, lays off 1,200 workers as battery ambitions meet reality Detroit automaker records massive writedown on electric vehicle investments as it recalibrates production capacity amid weakening demand and policy shifts, with majority of costs tied to supplier settlements Ilkhan Ozsevim
Why smart sequencing is becoming a backbone of modern vehicle assembly Rising product variety is forcing automakers to rethink sequencing strategies to stabilise assembly, protect workers and scale production efficiently. Timo Gilgen
JLR deploys drones to slash inspection times by 95% Jaguar Land Rover's drone pilot at its Wolverhampton electric propulsion plant cuts four-hour equipment checks to 10 minutes, transforming maintenance protocols whilst training engineers in digital technologies for future factories. Ilkhan Ozsevim
Why Catena-X is becoming critical to automotive production Once voluntary, Catena-X is fast becoming essential infrastructure for automotive manufacturing, enabling earlier fault detection, precise sustainability reporting and resilient production through sovereign, standardised data exchange across OEMs and suppliers. Ilkhan Ozsevim
Nissan retools Sunderland for next-generation Leaf Nissan has launched production of the third-generation Leaf at its Sunderland plant. New EV platforms, reconfigured factory processes and the EV36Zero framework are shaping how the site scales electric vehicle manufacturing and industrial flexibility. Timo Gilgen
Hyundai prepares humanoid robots for vehicle production The Hyundai Motor Group plans to deploy humanoid robots from Boston Dynamics in automotive manufacturing from 2028. The strategy combines scalable robot production, AI partnerships and service-based business models for industrial use. Timo Gilgen
2026 and the knowledge capture race reshaping auto production As 2026 unfolds, automotive manufacturing confronts an urgent paradox. Veteran technicians retire in waves whilst electrification demands new skills. The industry's response transforms institutional memory into digital intelligence before time runs out. Ilkhan Ozsevim
Nissan is using AI to support engineering teams in accelerating vehicle testing Nissan’s collaboration with Monolith AI is speeding up vehicle validation while keeping engineers firmly in the loop and is reshaping how the OEM approaches testing in an era of rising vehicle complexity and electrification. Nick Holt
2025: The year the factory floor outpaced the C-suite The year 2025 delivered an uncomfortable truth for automotive production. Success belonged not to those with the most sophisticated digital architecture but to manufacturers willing to deploy pragmatic solutions at speed. Ilkhan Ozsevim
How automation and AI are powering Xpeng's EV production From fully automated bodyshops and in-house “smart brain” production control to high-pressure testing and rapid global expansion, Xpeng is using advanced manufacturing to scale at speed. Mark Smyth
Why Ford is turning to Renault for its next B-segment EVs Ford’s decision to source two small electric vehicles from Renault’s AmpR platform marks a shift away from deep alliances toward pragmatic manufacturing partnerships. Ian Henry
2026: BMW appoints production chief Milan Nedeljković as next chairman From 14 May 2026, Dr Nedeljković will assume the role of chairman, following the departure of Oliver Zipse, who will leave BMW after a 35-year career with the company. James McLoughlin
Automation standards: collaborative tools driving innovation In the complex ecosystem of industrial automation, standards serve as the foundational framework that enables technological interoperability, ensures safety, and drives innovation Nick Holt
Why Chinese carmakers are rethinking Russia and turning to Central Asia for growth As sanctions, investor pressure, and rising import fees reshape the Russian market, Chinese OEMs are pulling back and redirecting investment to Kazakhstan and Uzbekistan. Ian Henry
AR and VR boosting production planning and performance From Ford and Volkswagen to BMW, Hyundai, Bosch, and ZF, Augmented Reality and Virtual Reality tools are becoming key to a faster, safer, more connected production environment. Nick Holt
How AI will redefine robotic automation in manufacturing General Motors automation leader Dr. Miguel Saez explains how AI driven learning, digital twins, and new training methods can cut robot programming time, close technology gaps, and build a smarter, more resilient manufacturing ecosystem. Nick Holt
Stellantis Factory Booster Day showcases AI driven manufacturing innovations Stellantis gathered more than 80 partners in Detroit to unveil over 100 new solutions aimed at boosting efficiency, cutting downtime, and accelerating digital transformation across its global plants. Nick Holt
Watch: Collaboration, speed and people-first digitalisation define global manufacturing transformation True progress, Nagel said, depends on breaking down silos between engineering, IT and production, aligning teams around shared KPIs, and translating digital ambition into tangible action. AMS Editorial
North America’s powertrain reality check At the Automotive Manufacturing North America 2025 conference in Detroit in October, Eric Anderson, associate director for Americas Powertrain & Compliance Forecasting at S&P Global Mobility, outlined a data-driven assessment of the region’s outlook. Anushka Dixit
Watch: Collaboration and speed key to manufacturing transformation at Bosch At Automotive Manufacturing North America 2025, Dr Hanns Bernd Ketteler, executive director of operations at Bosch Mobility Americas, shared how digitalisation, AI and cross-functional collaboration are driving a faster, leaner and more connected approach to manufacturing across the value chain. AMS Editorial
Watch: Björn Svensson discusses the 2025 AMS/ABB Automotive Manufacturing Outlook Survey At AMS North America 2025 conference, Björn Svensson, VP of automotive sales at ABB Robotics North America, discussed the growing value of the Automotive Manufacturing Outlook Survey, conducted annually by Automotive Manufacturing Solutions in collaboration with ABB. Now in its fourth year, the study tracks shifting priorities, challenges and solutions shaping the global production landscape. AMS Editorial
New alliances and innovative factory upgrades for US auto industry GM and Hyundai form a wide-ranging new partnership, and Toyota reinvents its Kentucky plant to pioneer global manufacturing standards Ian Henry
Agility and collaboration key to manufacturing transformation: Aptiv’s José Carlos Jiménez At AMS North America, José Carlos Jiménez, president of the connection systems division at Aptiv, discussed how modularity, simplification and a collaborative culture are reshaping the supplier’s operations to keep pace with rapid industry transformation. AMS Editorial
Tariffs, delays, and doubt: Canada’s auto sector faces uncertain future Canada’s automotive industry is caught in the crosshairs of a shifting US trade policy. Investment has stalled, jobs are at risk, raising urgent questions about the country’s role in North America’s automotive future. Ian Henry
Watch: Automotive Manufacturing North America 2025 highlights Catch up on all the highlights from the third iteration of Automotive Manufacturing North America when we returned to the Henry Hotel, Detroit this October. AMS Editorial
Watch: Data ecosystems and digital twins driving the next era of zero-defect manufacturing From battery testing and driver simulation to digital twin development, Dr Ayoub’s team is building the foundations for smarter, more efficient, and more sustainable production. AMS Editorial
Inside Ford’s brownfield automation strategy: Scalable robotics, in-house AI, and workforce-first deployment At AMNA 2025, Ford revealed how it’s modernising legacy plants through modular automation, low-code AI inspection tools and scaling automation without massive CapEx. Nick Holt
AMNA 2025: Auto industry looks to data driven, people-first digital transformation The AMNA 2025 conference brought together OEMs, Tier 1s, suppliers and technology partners to discuss shared challenges and solutions as the automotive industry navigates rapid technology and economic changes Nick Holt
Amazon's AWS outage exposes automotive production's digital vulnerability Amazon's 15-hour AWS outage affected billions in transactions globally. With major OEMs running production systems on the same infrastructure, the incident raises urgent questions about automotive manufacturing's digital resilience. Ilkhan Ozsevim
Trump-era policy shift slows US EV investment plans EV growth in the US is cooling as trade tariffs and weakened regulations under the second Trump administration reverse course from Biden-era incentives. Automakers including Ford, GM, and BMW are delaying or downsizing battery plant investments, reshaping the country’s electric future. Ian Henry
Porsche and VW dial back EV ambitions as market shifts and costs mount Facing cooling demand and mounting platform delays, Porsche and the wider Volkswagen Group are scaling back their electric vehicle rollout plans. With €5 billion in write-downs, postponed launches, and a return to ICE and hybrid models, the road to electrification is no longer a straight line. Ian Henry
Tariffs redraw North American auto manufacturing map From BMW to Nissan, automakers are shifting assembly lines to the US to avoid steep tariffs – while Canadian and Mexican operations face uncertain futures. Here's how tariffs are reshaping the industry's landscape. Ian Henry
Stellantis stakes $13bn on US manufacturing renaissance The transatlantic carmaker's largest-ever domestic commitment signals a decisive pivot towards US production, promising five new vehicles and 5,000 jobs as it pursues a 50% capacity expansion across the industrial Midwest. Ilkhan Ozsevim
Analysis: Carmakers face flux with flexible production as labour crisis deepens Fourth annual survey reveals workforce challenges remain paramount whilst production flexibility emerges as new complexity. Early data suggests fundamental shift in how manufacturers approach capacity and agility in uncertain times. Ilkhan Ozsevim
Europe’s carmakers cut production as overcapacity bites Stellantis, Volkswagen, and Ford are pausing production at multiple plants across Europe amid falling demand, rising inventories, and shrinking market share. With utilisation rates dropping, industry-wide plant closures are beginning to look inevitable. Ian Henry
Francesco Ciancia returns to lead Stellantis global production Stellantis has appointed Francesco Ciancia as Global Head of Manufacturing, reuniting with an executive whose international experience in lean production and transformation will shape its future operations. Ilkhan Ozsevim
Inside BMW’s smart logistics strategy at Debrecen BMW is redefining automotive logistics with direct delivery systems, real-time tracking, digital twins, and autonomous transport at its Debrecen plant. The OEM’s tech-driven approach integrates production, quality, and sustainability – setting a new standard for next-gen vehicle manufacturing. Nick Holt
Novelis hot mill fire risks $1bn hit to Ford F-150 output, exposing heavy reliance on aluminium body-in-white A fire at Novelis’ aluminium rolling and recycling plant in New York is set to disrupt Ford’s supply of aluminium for its F-150, with analysts warning the production impact could cost the carmaker as much as $1 billion. James McLoughlin Ilkhan Ozsevim
Toyota's Burnaston academy redefines industrial training with Rockwell As global manufacturing confronts a looming skills crisis, Toyota Motor Manufacturing UK, with help of Rockwell, has created a training model that could reshape how the industry develops its workforce Ilkhan Ozsevim
BYD’s 880% UK surge exposes gaps in the region’s EV strategy BYD’s record UK sales in September, despite being shut out of subsidy schemes, underline a wider reckoning for UK auto manufacturing strategy. An industry built on incentives and protection needs fresh foundations in design, export and resilience. Ilkhan Ozsevim
JLR begins phased restart after six-week cyber siege British luxury carmaker initiates controlled manufacturing resumption following devastating cyberattack, whilst government underwrites £1.5 billion ($2 billion) loan to stabilise supply chain. Economist warns crisis reveals industry vulnerability. Ilkhan Ozsevim
Stellantis reverses course on US stance with $10bn manufacturing investment New chief executive Antonio Filosa charts dramatic reversal from predecessor's low-cost country strategy, refocusing capital on North American manufacturing as European operations face mounting overcapacity challenges Ilkhan Ozsevim
German auto giants face major job cuts Bosch and ZF Friedrichshafen announce over 20,000 job reductions amid market challenges and global competition. Ilkhan Ozsevim
The flexible assembly line: How vehicle production learned to hedge its bets Market uncertainty has forced manufacturers to abandon fixed production lines. Honda, BMW and Volkswagen are investing billions in systems that can switch between combustion, hybrid and electric vehicles by the hour. Ilkhan Ozsevim
Carmakers and regulators rethink EV timelines as ICE makes a comeback in Europe Electric vehicle momentum is slowing across Europe as automakers delay EV launches, extend hybrid and ICE models, and push for regulatory flexibility. The EU is under pressure to revise zero-emission targets and support its own supply base. Ian Henry
Washington's new tariffs disrupt heavy truck production networks President Trump's 25% levy on imported heavy trucks threatens to reshape North American manufacturing strategies, forcing OEMs to recalculate production footprints whilst grappling with already elevated input costs and weakening demand. Ilkhan Ozsevim
The paradox of Sustainable Production: Why less might mean more Automotive manufacturers chase complex technologies for greener production, yet the most effective sustainability gains come from fundamental simplicity: making less, wasting less, and questioning whether volume growth remains viable. Ilkhan Ozsevim
Human-centric digitalisation: Empowering the shopfloor with smarter tools As automotive manufacturing becomes more automated and data-driven, digitalisation must be designed to empower, not replace, shopfloor workers. With intuitive tools, connected systems and real-time insights, OEMs and suppliers are rethinking how humans and machines interact in production environments. Ilkhan Ozsevim Anushka Dixit
Gestamp’s digital pathway to flexible, efficient manufacturing Jorge Vázquez Cancela, I4.0 Virtual Factory Project Management at Gestamp, discusses how the company has been developing its approach to Industry 4.0 principles and the integration of digital tools into production operations to boost efficiency and flexibility Nick Holt
Lear’s “lights-out” vehicle production launches in Michigan Lear is opening an advanced centre in Michigan to demonstrate lights-out manufacturing and deepen its automation push, building on its Palantir-backed digital strategy. Ilkhan Ozsevim
Digital shopfloors: PdM powers manufacturing uptime Automotive manufacturers are integrating predictive maintenance systems to boost shopfloor productivity and reduce downtime. Waites' Bill Kilbey explains how digital tools transform equipment reliability across OEM and supplier operations. Ilkhan Ozsevim
iFactory flourishes at BMW Debrecen BMW’s Debrecen plant combines fossil-free energy, onsite battery assembly, and digital twins to produce the New Class. Designed as a scalable iFactory blueprint, it aligns product, factory, and process for an electric future. Andrea Hofmann-Topp
BMW’s Debrecen plant showcases iFactory concept in action As BMW ramps up to start series production at its Debrecen plant, Plant Director Hans-Peter Kemser and Member of the Board of Management of BMW AG, Production, Milan Nedeljković share insights into a new era of manufacturing for the carmaker Nick Holt
Toyota Burnaston brings circular production to life Toyota's new dismantling plant at Burnaston uses Toyota Production System principles to process up to 10,000 end-of-life vehicles a year. This initiative is aimed at recovering materials and parts to improve sustainability. Ilkhan Ozsevim
The new battleground of human capital: An interview with Julien Matalou, ManpowerGroup VP With the automotive industry's rapid transformation, automakers are facing complex pressures. In this exclusive interview with ManpowerGroup's Global VP, Julien Matalou, AMS discerns ways to bridge the skills gap, embrace automation, and build a more resilient workforce. Ilkhan Ozsevim
US immigration officials raid $7.5bn Hyundai–LG plant, repatriation deal struck after 300+ South Koreans workers detained The battery facility, part of the broader $7.5 billion Hyundai Motor Group Metaplant America complex, is a joint venture aimed at building cells to power Hyundai, Kia, and Genesis electric vehicles produced in the U.S. Anushka Dixit Marcus Williams
JLR shuts IT systems, halts UK plant production after cyberattack Production at Solihull and Halewood have been suspended. JLR said it had taken “immediate action to mitigate” the impact and that it continues to investigate the source and scope of the incident. Anushka Dixit
Tariffs, trade shifts, and EV turbulence: How Trump’s second term is reshaping North American auto manufacturing North American vehicle manufacturing is undergoing major changes. These are in response to political actions, wider market factors and some interesting decisions by major vehicle companies Ian Henry
EU carmakers say 2035 CO2 targets unworkable Europe’s leading automotive executives are pressing Brussels to rethink its car and van CO2 rules, warning that rigid 2030 and 2035 targets are no longer realistic amid rising costs, import dependence and trade barriers. Ilkhan Ozsevim
Megacasting maestro Bühleron the complexities of simplicity The shift from traditional body-in-white assembly to integrated structural castings is profoundly changing automotive manufacturing. Bühler, a leader in die casting, discusses how it, and other OEMs can successfully navigate the transformation. Ilkhan Ozsevim
Production minimalism: How Megacasting is reshaping automotive manufacturing Single aluminium components replace hundreds of welded parts as Tesla's gigacasting revolution spreads to Volvo, Toyota and Chinese manufacturers, promising dramatic cost cuts but demanding massive capital investment. Ilkhan Ozsevim
Tesla's Nevada Semi surge gathers pace With a colossal stamping press now in place at Gigafactory Nevada, Tesla primes its all-electric heavy-duty truck for broader output, challenging diesel dominance in a sector ripe for decarbonisation. Ilkhan Ozsevim
Ford’s $5 billion EV platform and factory investment Ford has committed $5 billion to its Universal EV Platform and Production System, overhauling production at Louisville and BlueOval Battery Park Michigan. The new approach introduces parallel assembly, structural batteries, supplier integration and workforce transition. Charlie Blackie-Kelly Emily Uwemedimo Ilkhan Ozsevim
Modular manufacturing moves automotive production into the future Automotive manufacturers embrace modular platforms to achieve unprecedented flexibility whilst maintaining efficiency gains, transforming traditional production paradigms for electric and conventional vehicles. Ilkhan Ozsevim
Europe: Chinese brand’s sales and localised production on the increase Despite steep EU tariffs, Chinese automakers are rapidly expanding their footprint across Europe – doubling market share. With hybrid models gaining traction and production scaling locally, their momentum shows no signs of slowing. Ian Henry
Europe: EV investment continues but managing capacity is an issue Despite billions invested in electric vehicle production and battery supply chains, many European plants are grappling with low utilisation, underwhelming EV sales, and structural overcapacity. Can Europe's auto industry recalibrate to remain competitive? Ian Henry
Mercedes Chairman urges EV "reality check" on EU 2035 car ban lest region “collapse” Mercedes-Benz’s Ola Källenius warns Europe’s automotive industry could collapse under a rigid petrol and diesel ban by 2035, urging a technology-neutral and economically sustainable path. Ilkhan Ozsevim
Daimler, Volvo, Paccar and Traton challenge California clean-air deal in court Truckmakers are suing to exit California’s Clean Truck Partnership, citing federal pressure. Critics say it undermines market certainty, innovation and the future of electric truck manufacturing. Ilkhan Ozsevim
Dr Hanns Bernd Ketteler on bolstering Bosch's North American production through cross-functional collaboration Ahead of speaking at Automotive Manufacturing North America 2025 in October, Bosch Mobility Americas’ top executive for operations explains how greater collaboration across departments, simultaneous engineering and digital tools are helping the automotive supplier stay competitive in fast-changing times. Ilkhan Ozsevim Christopher Ludwig
Tata veteran Balaji to lead JLR as Mardell steps down Indian automotive giant promotes longtime CFO to lead British luxury brands through electrification push as retiring CEO delivers record financial performance Ilkhan Ozsevim
Visibility through invisible connections: How 5G is weaving a new automotive network Automotive OEMs are embracing private 5G networks to drive digital twins, automation and AI. This shift enables safer, smarter and faster factories built on low-latency, high-security wireless connectivity. Ilkhan Ozsevim
UK automotive output slumps amid EV and cost challenges UK automotive manufacturing faces its toughest half-year since 1953 outside the pandemic. While EV output grows, cost pressures, unclear incentives and supply shortages threaten recovery plans. Megan Kelly Ilkhan Ozsevim
Report: Regional resilience despite volatility for automotive production The S&P Global Mobility July 2025 forecast highlights regional resilience and challenges in light vehicle production. Despite volatile trade, North America and Greater China show surprising strength, as other regions seek to recalibrate. Ilkhan Ozsevim
Honda’s Ohio Anna engine plant turns 40 with EV ambitions Honda celebrates 40 years at its Ohio engine plant as it scales flexible manufacturing, invests in megacasting and prepares for EV battery case production from 2026. Ilkhan Ozsevim
Washington’s tariff gambit upends vehicle production map Fresh US tariffs are upending EV strategies, accelerating reshoring, stalling imports and forcing automakers to overhaul production footprints and future investment plans. Ilkhan Ozsevim
5G, AI, IIoT and the race for real-time visibility in auto manufacturing As automotive plants grow more complex and dynamic, real-time visibility is becoming the foundation of smarter, more responsive manufacturing. From 5G networks and AI-powered inspections, to digital twins and predictive maintenance, leading OEMs are unlocking next-generation transparency and control on the factory floor. Ilkhan Ozsevim Anushka Dixit
Inside Toyota’s 2025 Lean(er) Manufacturing System Toyota’s lean production system enters a new phase in 2025. Combining its founding pillars of Jidoka and Just-in-Time with digital tools and tighter regional roles, the updated model aims to sharpen EV readiness and operational agility. Ilkhan Ozsevim
European vehicle makers navigate the challenging US tariffs The European vehicle manufacturing sector faces a multitude of challenges including tariffs imposed by President Trump. OEMs are now reviewing their export strategies and manufacturing networks. Ian Henry
Polestar expands European production with new Polestar 7 in Slovakia Polestar is advancing its production strategy with a new European manufacturing footprint, shared platforms with Volvo Cars, and the forthcoming Polestar 7 SUV set to launch from new Slovakia plant in 2028. AMS Editorial Nick Holt
Key insights from Daimler Truck’s Twin4Trucks project Daimler Truck’s Twin4Trucks project has provided significant insights into AI-driven data consistency in truck production. Discover how its successes and challenges in AI, 5G, and local solutions are shaping the company’s roadmap for future manufacturing advancements. Yannick Tiedemann
BMW’s Factory Genius: How AI is transforming global automotive production BMW’s AI-driven Factory Genius is cutting troubleshooting times and streamlining production across global plants. As part of its broader iFactory and AIonic strategy, BMW is reimagining shop floor intelligence through real-time data, machine learning, and generative AI. Nick Holt
Next steps for automating wire harness assembly The wire harness assembly process has long been the most difficult to automate; complex layout, flexible wires, small connectors and tight grouping all conspire keep this job as a manual operation, until now. Nick Holt
Sponsored How smart material transportation can support flexibility in automotive production operations As the automotive industry faces multiple economic and geopolitical challenges, impacting costs, market demand and supply chains, developing agile, flexible production lines becomes a necessity. AMS Editorial
Welcome to the new AMS experience We’ve redesigned the AMS website to deliver sharper insight, faster access and a smoother, more intuitive experience at a time when you need it most. Nick Holt
Tariffs, competition and challenging markets put European OEMs under more pressure The European vehicle manufacturing sector faces major challenges amidst ongoing geopolitical and economic turmoil. This review looks at US tariffs, the slower adoption of electric vehicles (EVs), low factory utilisation, and the rising competition from the Chinese vehicle manufacturers. Ian Henry
How flexibility, digitalisation and workforce agility are reshaping auto manufacturing From multi-powertrain assembly lines and digital twin-enabled operations to agile supply networks and adaptive workforce models, OEMs and suppliers are redesigning the production floor for a future that rewards flexibility and responsiveness. Anushka Dixit
Automating complexity: How JLR Is futureproofing production and skills From goods-to-person automation and modular design strategies to technical training and career paths, Loretta Dittrich, logistics director for global manufacturing engineering explains how the OEM is reshaping both systems and skills to meet the demands of more customised, digitalised vehicle production. AMS Editorial
Inside Dräxlmaier’s digital drive: COO Arno Güllering on AI, mindset shifts and global smart factory strategy In a revealing interview at the Automobil Produktion Kongress in Munich, Arno Güllering, chief operating officer of Dräxlmaier Group, shares how the global supplier is accelerating its smart factory transformation. From unexpected digital frontrunners like Tunisia to the growing role of generative AI in maintenance, Güllering discusses his first-year priorities and why a shift in mindset is just as critical as technology. Christopher Ludwig
The rise of HMI: Human-machine synergy in smart manufacturing Human-Machine Interfaces (HMIs) are no longer simple control panels; they are intelligent, connected systems that empower operators with real-time insights, intuitive workflows and predictive guidance. As HMI technology evolves, it is reshaping how workers interact with automation, improving ergonomics, safety and efficiency, while bridging the gap between cyber-physical systems and human expertise. Anushka Dixit
Honda’s $1bn redevelopment of its Ohio plants sets a global precedent in integrating EV, hybrid and ICE production with smart manufacturing and supplier transformation. Honda North America’s upgraded Ohio operations will be its template for flexible production of ICE, hybrid and electric vehicles on a single line. Project lead Mike Fischer speaks to AMS about the goals, planning and execution behind this major production shift. Nick Holt
Future-ready: BMW’s digital transformation of its Munich plant and beyond As the global automotive market pivots toward sustainability and electrification, BMW isn’t just adapting its product portfolio it’s reengineering the entire production operation, prioritising flexibility, digitalisation, and long-term operational efficiency. Plant Munich director, Peter Weber discusses the company’s approach to digitalising production. Nick Holt
Digital twin technology is bridging the physical and digital worlds in automotive manufacturing OEMs and Tier suppliers are actively deploying digital twin solutions to enhance their manufacturing capabilities. This article explores the latest trends, ongoing developments, key challenges, and critical steps in deploying digital twins in the automotive industry. Nick Holt
Mazda’s Lean Asset Strategy: Driving efficiency in development and manufacturing Mazda has unveiled its “Lean Asset Strategy,” reinforcing its multi-solution approach to electrification. This initiative is aimed at optimising product development and manufacturing while accelerating time-to-market and reducing costs. Nick Holt
India targets $500bn in EV investment as government boosts manufacturing incentives and new players like Tesla, VinFast prepare entry Significant investments are now under way at domestic and international vehicle companies in India, in component production, electric and hybrid vehicle production for the domestic market, and to facilitate rising exports across the world. This is being encouraged under the government’s strapline of “Make in India for the world.” Ian Henry
Evolution of EV platforms: Innovations in design, manufacturing, and scalability Electric vehicle architectures must be adaptable, scalable, and cost-effective, but evolving battery technologies, crash protection, and manufacturing processes add complexity. While the skateboard design has become standard, innovations like gigacasting and hybrid adaptability are reshaping the industry. Automakers are racing to refine EV platforms, balancing speed to market with efficiency and safety in an increasingly competitive landscape. Nick Holt Anushka Dixit
Honda upgrades production with advanced processes for 2026 Passport models Innovative manufacturing enhances efficiency, quality, and ergonomics at Alabama Auto Plant. Nick Holt
How China’s BYD surpassed Tesla with production and battery tech - reshaping the global EV market BYD has surged onto the global stage, challenging industry giants like Tesla with its aggressive expansion and pioneering battery technology. BYD’s production soared from half a million to over 4 million vehicles. As the company celebrates its 30th anniversary, its blend of vertical integration, cutting-edge automation, and global supply chain mastery has redefined the EV landscape. Anushka Dixit
Accelerating EV innovation transforms design and manufacturing processes as Toyota and Volkswagen lead cross-functional integration and digital twin adoption for future production Industry experts at the AMS Evolution panel examine the accelerating EV shift and its impact on design and manufacturing. Toyota and Volkswagen share insights on engineering flexibility and digital twin simulation to streamline production Ilkhan Ozsevim
Why global automotive innovators must embrace Design For Manufacture to power production in an environment of increasing complexity and fierce foreign competition Automotive manufacturers are streamlining production with Design for Manufacture (DFM), cutting complexity, reducing costs and driving EV innovation. In In this article, experts reveal the key strategies and digital tools that are reshaping vehicle production. Ilkhan Ozsevim
JLR and partners push seat foam circularity forward through digital tools and collaboration, accelerating sustainable material reuse in luxury vehicle production JLR’s breakthrough in seat foam circularity is powered by digital tools, data-driven traceability and production/supply chain collaboration. The Circularity Lab’s ‘learn through doing’ approach is setting new industry benchmarks for material reuse and sustainable innovation. Ilkhan Ozsevim reports. Ilkhan Ozsevim
US tariffs on Mexico and Canada threaten North American auto production and supply chains, raising costs for manufacturers The US is threatening to impose tariffs on automotive imports from Canada and Mexico, testing the resilience of North American manufacturing. The move could drive up costs, disrupt supply chains, and challenge the stability of the US-Mexico-Canada Agreement (USMCA), just as the industry navigates nearshoring, investment shifts, and electrification. Ilkhan Ozsevim
Audi is transforming vehicle production with AI-powered image processing, eliminating errors and setting new standards for quality control and smart factory innovation Artificial intelligence is accelerating transformation in automotive production. Audi’s Industrial Computer Vision is proving how AI-driven image processing enhances quality control, minimises defects and paves the way for scalable smart factory innovation. Ronja Schmiedchen
