BMW Regensburg deploys GenAI to reinvent quality checks BMW’s Regensburg plant is using generative AI to automate bespoke quality inspections, enhancing speed and consistency across its complex, mixed-model production. Ilkhan Ozsevim
Benteler launches advanced manufacturing project in Morocco, integrating 4.0 tech The Benteler Group has launched construction of a smart automotive plant in Morocco’s Kenitra Free Zone, aiming to strengthen its global footprint, boost local employment and embed digital manufacturing technologies. Ilkhan Ozsevim
Automotive expert Tunç Kip: Human-machine interfaces essential in boosting flexibility, quality, and performance in global manufacturing From the factory floor to upstream design, digital human-machine interfaces are enabling smarter, leaner, and more flexible vehicle production - but humans need to be at the centre of gravity for it to work. Ilkhan Ozsevim
How Arno Güllering wants DRÄXLMAIER Group to harness shopfloor visualisation and genAI in production and maintenance The tier-1 supplier has established a highly connected production and logistics network, with a strong emphasis on data visualisation and a roadmap for AI. But to stay competitive and resilient, COO Arno Güllering wants to ensure both plants and HQ have a mindset ready to embrace change. Christopher Ludwig
BMW develops next-level digital manufacturing at Landshut and Regensburg plants BMW’s Landshut and Regensburg plants showcase how AI, automation, and smart logistics are transforming component production into digitally driven, future-ready operations. Nick Holt
As automotive manufacturing digitises, new smart factory roles in AI, data and IIoT are replacing traditional shopfloor jobs and transforming skills requirements As automotive manufacturing becomes more intelligent, connected and software-defined, factory roles are shifting. New digital profiles are emerging, while traditional ones risk becoming obsolete. Chris Löwer
Honda’s $1bn redevelopment of its Ohio plants sets a global precedent in integrating EV, hybrid and ICE production with smart manufacturing and supplier transformation. Honda North America’s upgraded Ohio operations will be its template for flexible production of ICE, hybrid and electric vehicles on a single line. Project lead Mike Fischer speaks to AMS about the goals, planning and execution behind this major production shift. Nick Holt
Henkel’s next-generation gap filler solutions for automotive electronics PARTNER CONTENTThis content was produced by Automotive Manufacturing Solutions in partnership with Henkel.Thermal gap fillers are under greater stresses from electronic components as trends like autonomous driving take shape. AMS
How digital twins, hybrid clouds and predictive AI are enabling connected manufacturing in the automotive industry Automotive manufacturers are racing to connect systems, optimise production and secure supply chains through digital twins, hybrid clouds and AI. But legacy systems and organisational inertia remain major obstacles. By Ilkhan Ozsevim. Ilkhan Ozsevim
ArcelorMittal’s Multi Part Integration enhances vehicle manufacturing with reduced costs, better flexibility, and improved safety, offering a scalable solution for the automotive industry. PARTNER CONTENTThis content was produced by Automotive Manufacturing Solutions in partnership with ArcelorMittal.Philippe Aubron, Head of Global Automotive at ArcelorMittal explains how the automotive producer’s Multi Part Integration (MPI) solves multiple manufacturing challenges and assists automakers to cut costs and exceed critical targets. AMS
New whitepaper: BASF and Catena-X: Creating a more connected and efficient automotive industry This whitepaper provides an in-depth look at how BASF, as a top 30 global automotive supplier, is leveraging Catena-X to enhance supply chain transparency, ensure regulatory compliance, and drive efficiency.
Henkel’s digital battery simulation team accelerates EV battery design and development, cutting costly iterations and physical testing for faster market readiness PARTNER CONTENTThis content was produced by Automotive Manufacturing Solutions in partnership with Henkel.Material supplier Henkel has created a new simulation team that is helping customers to be much faster and more efficient during battery design and development. AMS
How ALM and PLM integration enhances collaboration, accelerates development and ensures compliance in automotive manufacturing PARTNER CONTENTThis content was produced by Automotive Manufacturing Solutions in partnership with PTC.As the automotive industry transitions to software-defined vehicles, integrating Application Lifecycle Management (ALM) and Product Lifecycle Management (PLM) systems becomes crucial. This integration enhances cross-domain collaboration, accelerates product development, and ensures compliance with safety standards. Experts from PTC and Veoneer share insights on leveraging ALM-PLM integration to maintain competitiveness in this dynamic landscape. AMS
Mercedes-Benz accelerates AI and robotics at Berlin-Marienfelde, transforming digital production with humanoid robots and next-generation automation technologies At its Berlin-Marienfelde site, Mercedes-Benz is integrating artificial intelligence and humanoid robotics into automotive production. With new digital tools and axial-flux motor technology, the factory is setting new global standards for intelligent manufacturing. Ilkhan Ozsevim
Henkel’s Bergquist Liqui Form TLF 6500 CGel-SF enhances ADAS thermal performance, ensuring reliability, efficiency, and sustainability in next-generation automotive electronics PARTNER CONTENTThis content was produced by Automotive Manufacturing Solutions in partnership with HenkelADAS technology demands high-performance computing, generating heat that risks system efficiency and longevity. Henkel’s Bergquist Liqui Form TLF 6500 CGel-SF provides advanced thermal management, reducing stress on components and enhancing sustainability in production. AMS
Honda upgrades production with advanced processes for 2026 Passport models Innovative manufacturing enhances efficiency, quality, and ergonomics at Alabama Auto Plant. Nick Holt
EU invests in AI to transform automotive manufacturing with ‘AI smart factories’, automation and next-generation production technologies The EU’s new InvestAI fund will inject €200 billion ($208.4bn) into AI, transforming European automotive manufacturing. With AI gigafactories and smart factory technology, this initiative aims to drive automation, digitalisation and next-generation production systems. Ilkhan Ozsevim
Honda North America’s big investment in flexible manufacturing for EVs, hybrid and ICE vehicles Honda invests $1 billion in retooling its Ohio manufacturing plants to build ICE, hybrid, and EV models on same production line. New technologies being introduced include megacasting, CDC and friction stir welding. Nick Holt
Audi is transforming vehicle production with AI-powered image processing, eliminating errors and setting new standards for quality control and smart factory innovation Artificial intelligence is accelerating transformation in automotive production. Audi’s Industrial Computer Vision is proving how AI-driven image processing enhances quality control, minimises defects and paves the way for scalable smart factory innovation. Ronja Schmiedchen
How OEMs such as BMW, Toyota and Ford are harnessing data-driven decision making drive sustainability in automotive manufacturing Leading automotive OEMs and tier-suppliers are deploying cutting-edge data tools to transform their operations. This article explores how they are using AI and big data to enhance resource efficiency, reduce emissions, and pave the way for a greener future in manufacturing. Ilkhan Ozsevim
Thomas Dose discusses leadership, diversity, and challenges at BMW’s Chennai Plant How do you go from being a consultant to being a plant manager? Thomas Dose, managing director of the BMW plant in Chennai, India, talks in an interview about his path, the challenges and opportunities in India and the importance of diversity and sustainability. Ronja Schmiedchen
GM Ventures invests $10m in Forge Nano to improve EV battery performance and reduce costs General Motors drops the Ulitum brand and shifts from single chemistry approach. The OEM has also entered into a strategic partnership agreement with Forge Nano to collaborate on atomic layer deposition applications for GM’s electric vehicle batteries. Nick Holt
How cobots can support automotive production Cobots enrich the industry with their ability to complete tasks in close cooperation with humans and are becoming increasingly intelligent thanks to modern technologies. This article takes a look at the different types of robots, and their benefits to the industry. Ronja Schmiedchen Werner Beutnagel
EV battery testing – new software supports testing rapidly changing battery technologies New battery technology is being developed, and testing companies are focused on the same old parameters. But change could be on the horizon with new software. Michael Nash
