Horse Powertrain banks on combustion's second act As the EV transition falters, Horse Powertrain is reframing combustion as a shared industrial commodity. With Design-for-Manufacturing embedded, OEMs can slash R&D costs tenfold through pooled development, while its briefcase-sized C15 converts any BEV platform into a hybrid with minimal change. Ilkhan Ozsevim
Iran conflict sends shockwaves through auto production and supply chains As US and Israeli strikes trigger a near-closure of the Strait of Hormuz, the global automotive industry faces rising energy costs, fractured shipping routes, and production and supply chain disruptions that could last well into summer 2026. Ilkhan Ozsevim
Inside Landshut: BMW bets on in-house battery brains At BMW Group's Plant Landshut in Lower Bavaria, a traditional foundry is quietly becoming one of the automotive industry's most ambitious proving grounds for in-house electronics manufacturing, workforce reinvention, and the possibilties of what a component plant can become. Ilkhan Ozsevim
BMW brings humanoid robots to European production BMW Group's Leipzig plant becomes the first in Europe to host a humanoid robot pilot, as the German automaker scales lessons from Spartanburg and partners with Hexagon Robotics to test the AEON robot across battery assembly and component manufacturing. Ilkhan Ozsevim
Tesla’s Cybercab rewrites the DfM rulebook By eliminating the paintshop, halving part counts and embedding manufacturing logic into every design decision, Tesla’s Cybercab offers the most radical expression of Design for Manufacturing the automotive industry has yet produced. Tesla's senior designers and engineers share treasures... Ilkhan Ozsevim
Why carmakers can't celebrate the Supreme Court win Why carmakers can't celebrate the Supreme Court win James McLoughlin Ilkhan Ozsevim
Renault takes full control of electric van firm Flexis Renault Group has agreed to acquire the stakes held by Volvo Group and CMA CGM in Flexis, consolidating ownership of the electric light commercial vehicle venture and installing a new chief executive to lead its next industrial phase. Ilkhan Ozsevim
How VW Palmela's intralogistics system keeps production flexible under pressure At Volkswagen Portugal’s Palmela plant, tight margins and geography shape logistics strategies, offering lessons in cost efficiency and complexity ahead of 2027 multi-model EV production. Ilkhan Ozsevim
Toyota Canada signs humanoid robot deal with Agility After a year-long pilot at its Woodstock, Ontario facility, Toyota Motor Manufacturing Canada has signed a commercial Robots-as-a-Service agreement with Agility Robotics, deploying seven Digit humanoids on the assembly line this April. Ilkhan Ozsevim
Chinese automakers circle the last market they cannot enter With Canada's tariff wall crumbling, Ford in talks with Geely, and a US president inviting Chinese factories onto American soil, the industry's most protected market is facing its most consequential competitive test in a generation. Ilkhan Ozsevim
Fractured supply chains force automotive sector to rebuild from scratch Automotive supply chains face growing cyber vulnerabilities as 64% of manufacturers adopt supply chain software. Tier 3 suppliers at just 23% automation adoption create critical weak links. Ilkhan Ozsevim
Daimler Truck reshuffles plant leadership across Germany Four leadership transitions across three of Mercedes-Benz Trucks' most strategically significant German plants signal a deliberate recalibration of the manufacturing hierarchy as the electric transition accelerates. Ilkhan Ozsevim
Cybersecurity now tops production concerns as smart factories expand vulnerabilities Cybersecurity has vaulted to manufacturers' top strategic priority as 84% rate digital threats as critical - yet the very smart factory systems delivering productivity gains are creating unprecedented attack surfaces across connected production environments Ilkhan Ozsevim
Physics-aware AI embeds production constraints into design As automotive manufacturers face unprecedented pressure to compress development cycles, a new generation of AI tools is forcing a fundamental rethink of how production and design teams collaborate from the earliest stages Ilkhan Ozsevim
UK auto apprentices surge 33% as industry confronts skills crisis Britain's automotive sector added 1,700 apprenticeships in 2025 amid warnings that 61% of roles will require new skills by 2035. But can training programmes match the speed of technological change? Ilkhan Ozsevim
Subaru begins battery electric assembly at Gunma plant, Japan Japanese carmaker achieves milestone with mixed-model production line that builds EVs alongside petrol and hybrid vehicles, leveraging two decades of collaboration with Toyota to advance its electrification strategy Ilkhan Ozsevim
LG takes full control of Canada's largest battery plant South Korean battery maker acquires Stellantis's 49% stake in NextStar Energy as joint venture ends after four years. The Windsor facility, which has absorbed $5 billion CAD ($3.7 billion), will target energy storage markets beyond automotive. Ilkhan Ozsevim
Talent crisis accelerates as carmakers embrace automation Labour and skills shortages rank as automotive manufacturing's second-biggest challenge, creating a paradox where workforce deficits drive automation investment whilst simultaneously constraining the industry's ability to operate advanced systems. Ilkhan Ozsevim
Labour costs and tariffs squeeze automotive manufacturers New survey reveals energy, materials and tariffs create perfect storm for global automotive production as industry races to balance cost control with technological transformation and electrification targets Ilkhan Ozsevim
Xpeng targets UK volume growth with 20,000 G6 refinements The Chinese EV maker unveils enhanced G6 SUV with dual-motor variant while preparing seven-seat X9 flagship for mid-2026 launch. Network expansion focuses on major metropolitan areas as brand accelerates European manufacturing strategy. Ilkhan Ozsevim
China's 12-in-1 EV Drivetrain: How InfiMotion hits 360K annual output At its Wuxi facility, the Chinese electric drive supplier is demonstrating what happens when digital infrastructure meets aggressive production timelines and high-volume demands Ilkhan Ozsevim
EU-India pact redraws vehicle production parameters Quota-based tariff cuts to 10% and zero duties on components herald manufacturing shift as European OEMs navigate India's expanding premium segment while protecting domestic EV investments. Ilkhan Ozsevim
Ford appoints Drake to monetise battery pivot As pure EV ambitions recede, Ford hands Lisa Drake the task of transforming battery infrastructure into a commercial energy storage business targeting data centres and utilities Ilkhan Ozsevim
Audi brings artificial intelligence to the shopfloor with 'Edge 4 Cloud' The German carmaker is deploying cloud-based control systems and AI-powered tools across its production network, transforming quality monitoring, automation and worker support whilst eliminating thousands of industrial computers. Ilkhan Ozsevim
Honda-GM fuel cell venture ends as EV priorities reshape After less than three years of production, Honda and General Motors will shut their joint fuel cell facility in Michigan before year's end, signalling a fundamental shift in how manufacturers balance alternative powertrains against market realities. Ilkhan Ozsevim
Iran: US' fresh tariff threats throw global production into turmoil Trump's 25% levies on countries trading with Tehran risk fragmenting production strategies across China, Turkey and India, forcing manufacturers to reconsider investment decisions and factory locations whilst navigating unprecedented policy uncertainty. Ilkhan Ozsevim
Greenland: Trump's unprecedented tariff play shakes EU automotive production President Trump's demand that Denmark sell Greenland has triggered threats of escalating tariffs on eight European nations, sending automotive shares plummeting and forcing manufacturers to confront yet another layer of trade uncertainty. Ilkhan Ozsevim
The Assembly Line is no longer linear - and that changes everything Modular cells, intelligent sequencing and collaborative robots are transforming automotive production from rigid choreography into adaptable orchestration Ilkhan Ozsevim
GM takes $6bn blow, lays off 1,200 workers as battery ambitions meet reality Detroit automaker records massive writedown on electric vehicle investments as it recalibrates production capacity amid weakening demand and policy shifts, with majority of costs tied to supplier settlements Ilkhan Ozsevim
JLR deploys drones to slash inspection times by 95% Jaguar Land Rover's drone pilot at its Wolverhampton electric propulsion plant cuts four-hour equipment checks to 10 minutes, transforming maintenance protocols whilst training engineers in digital technologies for future factories. Ilkhan Ozsevim
Why Catena-X is becoming critical to automotive production Once voluntary, Catena-X is fast becoming essential infrastructure for automotive manufacturing, enabling earlier fault detection, precise sustainability reporting and resilient production through sovereign, standardised data exchange across OEMs and suppliers. Ilkhan Ozsevim
2026 and the knowledge capture race reshaping auto production As 2026 unfolds, automotive manufacturing confronts an urgent paradox. Veteran technicians retire in waves whilst electrification demands new skills. The industry's response transforms institutional memory into digital intelligence before time runs out. Ilkhan Ozsevim
Hongqi moves solid-state batteries from lab to trial production Hongqi has produced its first all-solid-state battery packs in a controlled manufacturing environment, marking a shift from experimental development to industrial validation. Ilkhan Ozsevim
2025: The year the factory floor outpaced the C-suite The year 2025 delivered an uncomfortable truth for automotive production. Success belonged not to those with the most sophisticated digital architecture but to manufacturers willing to deploy pragmatic solutions at speed. Ilkhan Ozsevim
AMS Talks 2025-2026: The Human & The Machine in Carmaking In our final livestream of 2025, we explored how automotive manufacturers are abandoning top-down digitalisation for agile, shop-floor solutions. What we discovered across factory visits is striking: transforming brownfield sites into EV hubs succeeds only when you empower people, not just deploy technology. What awaits in 2026? Ilkhan Ozsevim
Ford pivots factories from pure EVs to hybrid and hydrogen future The American manufacturer is repurposing its Tennessee and Ohio plants to produce trucks and vans with internal combustion and hybrid powertrains whilst launching a battery storage venture, marking a decisive retreat from EV-only production Ilkhan Ozsevim
Ford-Renault Alliance: Ampere Platform to Power New European EVs The landmark manufacturing alliance between Ford and Renault Group not only anchors Ford’s passenger car revival in Europe but also provides a major boost to Renault’s Ampere electric vehicle strategy by allowing the French OEM to fully utilise its EV production capacity and plants in Northern France. Ilkhan Ozsevim
Rockwell's Stephen Heirene on bringing future mobility to factory floor training Rockwell Automation's Stephen Heirene explains how the company is helping automotive manufacturers bridge the gap between legacy systems and digital transformation through training academies that prepare engineers for the realities of modern production. Ilkhan Ozsevim
Magna builds biomaterial roadmap for net-zero transition The Canadian tier-one supplier is deploying digital twins, AI-powered optimisation and supplier data platforms to accelerate its shift towards bio-based polyurethanes, natural fibres and closed-loop aluminium recycling. Ilkhan Ozsevim
BMW shifts leadership as Mexico plant enters new phase Klaus von Moltke moves from Steyr to lead BMW’s San Luis Potosí plant, signalling a new phase in the site’s global role. The transition follows major progress in Steyr’s electric drive and hydrogen programmes and marks Harald Gottsche’s return to Austria as plant director. Ilkhan Ozsevim
Great Wall Motor eyes 300,000-unit European plant by 2029 Great Wall Motor is exploring its first European plant, likely in Spain or Hungary, aiming for 300,000 vehicles a year by 2029 to revive its regional sales. Ilkhan Ozsevim
Battery manufacturing engineers return to Hyundai-LG site in bitter epilogue Hyundai-LG's $7.6bn Georgia battery plant sees detained workers return amid lawsuits Ilkhan Ozsevim
Stellantis poised for Saudi assembly in localisation drive Kingdom courts Stellantis for full vehicle manufacturing to accelerate Vision 2030 industrial goals Ilkhan Ozsevim
Hyundai's agile Software-Defined Factory blueprint goes global Hyundai Motor Company accelerates software-defined factory rollout, transferring 60% of Singapore HMGICS innovations to Georgia's HMGMA metaplant. AI-orchestrated cell production enables 10-model flexibility in weeks, delivering unmatched manufacturing agility as EV demand fluctuates and supply chains realign. Ilkhan Ozsevim
Toyota stakes $912m on hybrid surge with five-plant expansion Japanese automaker allocates capital across component casting, engine assembly and vehicle production facilities in response to electrified vehicle demand approaching 50% of total US sales, marking significant shift in manufacturing strategy Ilkhan Ozsevim
Inside Palmela: How VW transformed a 30-year-old factory for net zero From geothermal networks to electrified paintshops and closed-loop metal recycling, Volkswagen's Palmela plant demonstrates how legacy factories can achieve significant decarbonisation—while confronting hard truths about polymer contamination and circularity limits. Ilkhan Ozsevim
VW-Rivian venture accelerates software ambitions A year into their joint venture, Volkswagen and Rivian have assembled a 1,500-strong engineering team working on next-generation vehicle architecture. Winter testing for reference vehicles begins next quarter as the partnership targets 30 million units. Ilkhan Ozsevim
BASF bets on automation to dominate high-volume coatings The German chemical giant has commissioned a heavily automated plant in Muenster designed to produce popular automotive paint colours at scale, banking on process stability and renewable energy to capture market share. Ilkhan Ozsevim
Nexperia turns: Beijing lifts ban following Trump-Xi summit deal China has reversed export restrictions on critical automotive semiconductors following diplomatic intervention at the highest levels, though European manufacturers remain cautious about the speed and scope of the resumption. Ilkhan Ozsevim
Hyundai opens Georgia's first EV training facility An 89,000-square-foot facility in Bryan County will train 824 workers simultaneously for electric and hybrid vehicle production, using simulation lines and high-voltage labs to prepare employees for Hyundai's advanced manufacturing processes. Ilkhan Ozsevim
Nissan-Mercedes JV shuts Mexican plant amid tariff storm The COMPAS facility in Aguascalientes will close in May 2026, ending a decade-long partnership between two automotive giants as trade pressures and Nissan's financial crisis reshape North American manufacturing. Ilkhan Ozsevim
Smart Factories need smarter people As automotive manufacturers accelerate digital transformation, the industry faces a fundamental reckoning about workforce development. Four industry leaders reveal how they are reshaping roles, building skills and bridging the gap between automation ambitions and human capability. Ilkhan Ozsevim
Intelligent automation rewrites the rules of vehicle production Carmakers bet on humanoid robots and AI-driven systems to solve labour crises and accelerate output. The catch: success depends less on silicon than on skilful change management. Ilkhan Ozsevim
Global vehicle production faces sharpest decline in 5 years Tariff exposure crushes margins, aluminium shortages halt F-150 lines, and BEV strategies unravel. Industry faces steepest production decline in five years as 78 million unit forecast reveals manufacturers misjudged policy, supply and demand dynamics. Ilkhan Ozsevim
JLR Cyberattack: UK's costliest ($2.5bn) breach further exposes production fragility Independent analysts say the attack on Jaguar Land Rover has caused unprecedented damage to Britain's automotive sector, with recovery not expected until early 2026 as supply chain impacts deepen across 5,000 tier suppliers and companies. Ilkhan Ozsevim
Amazon's AWS outage exposes automotive production's digital vulnerability Amazon's 15-hour AWS outage affected billions in transactions globally. With major OEMs running production systems on the same infrastructure, the incident raises urgent questions about automotive manufacturing's digital resilience. Ilkhan Ozsevim
Leapmotor's LFP-powered B10 exposes European EV deficits Chinese EV maker Leapmotor is disrupting Europe's compact SUV segment with aggressive pricing and imminent local production at Stellantis facilities in Spain, threatening incumbents with tighter margin management. Ilkhan Ozsevim
Nexperia standoff imperils global auto production within weeks A trade dispute between the US and China has left automakers scrambling. The Dutch government's seizure of chipmaker Nexperia and Beijing's swift retaliation have severed supplies of essential semiconductors, threatening production halts across Europe and North America. Ilkhan Ozsevim
China's Hybrid EV shift demands Western production pivot A new survey reveals how Chinese consumers are reshaping global automotive production priorities, with technology trumping price wars and plug-in hybrids gaining ground over pure battery electric vehicles: McKinsey Ilkhan Ozsevim
Stellantis stakes $13bn on US manufacturing renaissance The transatlantic carmaker's largest-ever domestic commitment signals a decisive pivot towards US production, promising five new vehicles and 5,000 jobs as it pursues a 50% capacity expansion across the industrial Midwest. Ilkhan Ozsevim
Analysis: Carmakers face flux with flexible production as labour crisis deepens Fourth annual survey reveals workforce challenges remain paramount whilst production flexibility emerges as new complexity. Early data suggests fundamental shift in how manufacturers approach capacity and agility in uncertain times. Ilkhan Ozsevim
Munro secures £2m funding to scale Scottish EV production Munro EV has secured £2m funding to expand production of its M-Series electric 4x4s in Glasgow. Backed by Elbow Beach, the company aims to meet rising demand from mining, defence and construction while creating 300 jobs in Scotland. Ilkhan Ozsevim
Francesco Ciancia returns to lead Stellantis global production Stellantis has appointed Francesco Ciancia as Global Head of Manufacturing, reuniting with an executive whose international experience in lean production and transformation will shape its future operations. Ilkhan Ozsevim
Novelis hot mill fire risks $1bn hit to Ford F-150 output, exposing heavy reliance on aluminium body-in-white A fire at Novelis’ aluminium rolling and recycling plant in New York is set to disrupt Ford’s supply of aluminium for its F-150, with analysts warning the production impact could cost the carmaker as much as $1 billion. James McLoughlin Ilkhan Ozsevim
Toyota's Burnaston academy redefines industrial training with Rockwell As global manufacturing confronts a looming skills crisis, Toyota Motor Manufacturing UK, with help of Rockwell, has created a training model that could reshape how the industry develops its workforce Ilkhan Ozsevim
BYD’s 880% UK surge exposes gaps in the region’s EV strategy BYD’s record UK sales in September, despite being shut out of subsidy schemes, underline a wider reckoning for UK auto manufacturing strategy. An industry built on incentives and protection needs fresh foundations in design, export and resilience. Ilkhan Ozsevim
JLR begins phased restart after six-week cyber siege British luxury carmaker initiates controlled manufacturing resumption following devastating cyberattack, whilst government underwrites £1.5 billion ($2 billion) loan to stabilise supply chain. Economist warns crisis reveals industry vulnerability. Ilkhan Ozsevim
Stellantis reverses course on US stance with $10bn manufacturing investment New chief executive Antonio Filosa charts dramatic reversal from predecessor's low-cost country strategy, refocusing capital on North American manufacturing as European operations face mounting overcapacity challenges Ilkhan Ozsevim
