The new flexible engine line at Toyota Kentucky can produce three different engine types simultaneously on one line and is part of a $145m investment


Toyota says this new production line development supports the Georgetown facility’s transformation to increase flexibility to align with a shifting market. The new line will supply 2.4L turbo and 2.5L engines for hybrid Toyota and Lexus products, with the ability to increase hybrid volume as needed to meet demand.

In addition to providing engines for vehicles assembled on site, Toyota Kentucky’s powertrain plant supplies engines to six of the automaker’s seven vehicle plants across North America. In December 2023, it will become the sole manufacturer of dual-stacked hydrogen fuel cell modules for use in commercial heavy-duty trucks.

Mark Klee, head of powertrain at Toyota Kentucky. “We are proud of this accomplishment, a direct result of our entire team’s continued commitment to innovation.”

The company says it has invested nearly $3 billion in 2022 alone in its North American manufacturing operations, to support its electrification efforts. Toyota Battery Manufacturing North Carolina, the company’s newest North American facility, will begin production of lithium-ion batteries in 2025 for use in Toyota hybrid electric vehicles and BEVs.

Susan Elkington, president of Toyota Kentucky said: “Our recent investments are paying off as we are now able to expand the products our facility produces, provide a variety of choices to our customers and lead the company’s electrification plans in the US.”