Why energy is now central to manufacturing cost control Mitsubishi Electric's Richard Lawton explains why energy must join Overall Equipment Effectiveness (OEE), quality and throughput as a core measure of operational excellence, and where carmakers should invest first for the fastest, most defensible return. Ilkhan Ozsevim
The wiring problem automotive manufacturers can't ignore As electrification reshapes what happens on the factory floor, Linquan Technology's Boming Zhu argues carmakers must rethink harness design, data flow and tooling long before assembly lines can be meaningfully automated. Ilkhan Ozsevim
JLR cuts 4,000 jobs to fix an underloaded plant network On September 7, 2026, JLR CEO PB Balaji confirmed 4,000 job cuts, as the carmaker moves to shore up its competitiveness against mounting headwinds across the automotive sector. James McLoughlin Ilkhan Ozsevim
How BMW and the University of Zagreb are increasing cell production knowledge BMW's Christian Siedelhofer explains how artificial intelligence, developed with the University of Zagreb, is cutting setup times, detecting defects invisible to the human eye, and building a validation framework for battery cells Nick Holt
India's chemical groups outpace its battery cell producers Billions of rupees are flowing into India's battery materials plants, yet Chinese technology curbs have left domestic cell manufacturing stranded, forcing chemical groups to sell their output abroad rather than to an industry that barely exists at home. Ilkhan Ozsevim
Geely’s ECRI: A collaborative engine for global vehicle development Geely Auto Group has been developing a capability that sits between an automaker’s R&D capacity and the needs of global manufacturers: The External Collaboration Research Institute (ECRI) Nick Holt
Scout’s $2bn US plant prepares for pre-series production Scout’s Blythewood factory is 80% complete, with highly automated body production, all-electric paint lines and capacity for 200,000 vehicles annually as the VW Group brand prepares to build its first pre-series models. Thomas Geiger
Net zero's real bottleneck isn't technology, it's teamwork Volvo, JLR and Dassault Systèmes panellists agree that organisational silos, not sensors or software, now pose the greatest threat to automotive manufacturing's decarbonisation targets. Ilkhan Ozsevim
SMMT warns new EU trade barriers threaten UK automotive manufacturing investment The UK's automotive industry risks losing production, investment and future EV programmes unless the UK and EU resolve looming trade barriers, reduce industrial energy costs and improve manufacturing competitiveness, according to the SMMT. Megan Kelly
BMW's Spartanburg line masters five-drivetrain X5 build BMW Group has completed its $1.7 billion South Carolina expansion, unveiling the new X5 as the first vehicle assembled with five drivetrain technologies on one line, with the electric iX5 to follow by year-end. Ilkhan Ozsevim
Precision at scale: Inside Mercedes-Benz's axial flux motor production in Berlin-Marienfelde Mercedes-Benz has started large-scale production of its axial flux electric motor in Berlin-Marienfelde, using advanced manufacturing processes, AI-driven quality control and precision assembly techniques to bring high-performance EV technology to automotive-scale production. AMS Editorial
Mercedes‑Benz Vans marks a new era with VLE production at Vitoria Mercedes-Benz Vans has launched production of the all-new VLE on the VAN.EA modular platform at its Vitoria plant, which has undergone a two-year transformation programme of its production operations Nick Holt
US policy shifts cost Japan's carmakers $28bn Tariffs, abrupt EV reversals and shifting emissions rules in the United States have collectively inflicted nearly $28 billion in costs on Japan's six major automakers in a single fiscal year, with a further $14 billion forecast before March 2027. Ilkhan Ozsevim
Ford's California lab reshapes EV production In a Long Beach campus far from Detroit, Ford has assembled a 350-strong team tasked with reinventing its electric vehicle architecture from the ground up - blending startup speed with century-old manufacturing depth. Ilkhan Ozsevim
Škoda Epiq enters production in Spain The Volkswagen Group's Brand Group Core strategy takes physical form in Pamplona, as Škoda begins building its first model on the MEB+ platform and its first car ever manufactured on Spanish soil. Ilkhan Ozsevim
MG chooses Spain for first mainland European factory MG will invest around €200m ($233m) in a new Spanish manufacturing hub, bringing production, R&D, logistics and component supply under one roof as the SAIC-owned brand accelerates its European localisation strategy. Ilkhan Ozsevim
China's tech giants target the top of the car market The Maextro S800 is a production and strategic statement from a Chinese industry that has mastered the affordable end of electrification and is now methodically climbing to its summit. Ilkhan Ozsevim
EV manufacturing at a crossroads: The policy shifts transforming the global industry From China's dominance to America's policy U-turns and Europe's landmark Industry Accelerator Act, the global electric vehicle manufacturing landscape is shifting at speed. Ian Henry
Ford CEO's personal Chinese EV exposes its tech gap Jim Farley’s decision to daily-drive Xiaomi’s SU7 has become a public symbol of Ford’s struggle to close what executives describe as a decades-long deficit in software architecture, manufacturing efficiency and EV competitiveness. Ilkhan Ozsevim
Nissan's JATCO scraps £48.7m EV powertrain plan in Sunderland Nissan's transmission-making subsidiary has abandoned a major electric vehicle powertrain investment in Sunderland, as sluggish European demand and a sweeping restructuring of Nissan's global plant network rewrite the economics of electrification. Ilkhan Ozsevim
The Software Factory: Volvo’s CTO Anders Bell on industrialising the Software-Defined Car Anders Bell explains how continuous software builds, automated validation, OTA deployment and vertically integrated engineering are reshaping automotive production operations. Ilkhan Ozsevim
How Volvo casts an EX60 floor in two minutes At Torslanda, a single aluminium casting replaces hundreds of stamped and welded components on the EX60. Peter Schüler, Megacasting Shop Manager, explains the physics, the process, and the industrial ambition behind Europe's most advanced high-pressure die-casting cell. Ilkhan Ozsevim
Torslanda: Inside Volvo’s most ambitious factory transformation Magnus Olsson has launched seven Volvo models. As Torslanda's plant manager, he now oversees the factory's most complex transformation, and makes the case that people, not machines, will determine whether Western manufacturing prevails. Ilkhan Ozsevim
EV or ICE? Inside the factory strategies splitting the auto industry in 2026 From purpose-built EV megaplants to U-turns on EV and battery investments, the global auto industry's production strategies are diverging fast. The winners may be those who build for flexibility. Nick Holt
Ford launches 'Ford Energy' for grid-scale BESS Ford Motor Company's newly launched energy subsidiary will manufacture battery storage systems at a repurposed Kentucky facility, targeting at least 20 GWh of annual output by late 2027, serving utilities, data centres and industrial customers across the United States. Ilkhan Ozsevim
How Volvo built the EX60 without stopping the line Akhil Krishnan oversaw EX60 development while the XC60 ran at full production beside it. In this interview, he unpacks the industrial logic of SPA3, Volvo's AI-driven sustainability strategy and why flexibility has become the company's defining competitive thesis. Ilkhan Ozsevim
GM commits $830m to US propulsion plants as Electric Vehicles waver A combined $830 million investment across three Midwest propulsion plants pushes General Motors' domestic manufacturing total past $6 billion in a year, as the automaker bets on full-size trucks and SUVs ahead of a generational model refresh. Ilkhan Ozsevim
Volvo Cars begins EX60 production at Torslanda The first fully electric car to be designed, built and developed in Sweden rolls off the line at Torslanda, as surging European orders and a SEK 10bn ($1.1bn) factory overhaul signal a decisive shift in Volvo's industrial strategy. Ilkhan Ozsevim
VW Chattanooga ends ID.4 output, backs new ICE Atlas Volkswagen is ending ID.4 electric vehicle assembly at its Chattanooga plant and pivoting to a second-generation Atlas as its North American anchor. The move lays bare the tension between long-term electrification targets and the immediate pressures of a market that has not kept pace with them. Ilkhan Ozsevim
UK market hits post-2019 high as EV volumes surge, but ZEV mandate gap widens New SMMT data shows UK registrations hit 380,627 in March (+6.6%), with BEVs up 24.2% to 86,120. Yet EV share sits at 22.4% versus a 33% target, while Chinese OEMs doubled market share to 11.1%, reshaping competitive and supply chain dynamics. James McLoughlin
Volkswagen Commercial Vehicles is building the Bulli of the future With the ID. Buzz AD, the next chapter in the Bulli story begins in Hanover. The VWCV main plant combines tradition, electric mobility and a new production logic. The pre-series is already running, and series production of the autonomous model is scheduled to start in 2027. Ronja Schmiedchen
EV batteries: OEMs cut investment due to lower demand Automakers are facing a costly re-set as EV production lags behind expectations, with battery cell joint ventures dissolving and investments scaled back Ian Henry
Quality Visions: AI inspection systems that learns from the line A factory producing EVs, hybrids and combustion variants simultaneously can no longer ask engineers to pre-define every failure mode. Rule-based vision has met its structural limit. What replaces it doesn't consult a rulebook - it learns from the line. Ilkhan Ozsevim
Horse Powertrain banks on combustion's second act As the EV transition falters, Horse Powertrain is reframing combustion as a shared industrial commodity. With Design-for-Manufacturing embedded, OEMs can slash R&D costs tenfold through pooled development, while its briefcase-sized C15 converts any BEV platform into a hybrid with minimal change. Ilkhan Ozsevim
Japanese vehicle makers look to China for EV growth Mazda, Toyota and Nissan are focusing on EV production in China with local partners. This has implications for European EV investment by Chinese vehicle companies Ian Henry
How design‑for‑manufacturing optimised JLR’s platforms Jaguar Land Rover’s recent collaboration with ArcelorMittal offers a clear example of how an effective design‑for‑manufacturing (DfM) approach can optimise a vehicle platform – from systems and subsystems down to material selection and process choices Nick Holt
The Great $60bn EV Reset: Analysis Why OEMs & Tier suppliers are having to roll-back, retrench, and recalibrate their EV investments Daniel Harrison
Subaru begins battery electric assembly at Gunma plant, Japan Japanese carmaker achieves milestone with mixed-model production line that builds EVs alongside petrol and hybrid vehicles, leveraging two decades of collaboration with Toyota to advance its electrification strategy Ilkhan Ozsevim
Honda-GM fuel cell venture ends as EV priorities reshape After less than three years of production, Honda and General Motors will shut their joint fuel cell facility in Michigan before year's end, signalling a fundamental shift in how manufacturers balance alternative powertrains against market realities. Ilkhan Ozsevim
GM takes $6bn blow, lays off 1,200 workers as battery ambitions meet reality Detroit automaker records massive writedown on electric vehicle investments as it recalibrates production capacity amid weakening demand and policy shifts, with majority of costs tied to supplier settlements Ilkhan Ozsevim
Nissan retools Sunderland for next-generation Leaf Nissan has launched production of the third-generation Leaf at its Sunderland plant. New EV platforms, reconfigured factory processes and the EV36Zero framework are shaping how the site scales electric vehicle manufacturing and industrial flexibility. Timo Gilgen
2026 and the knowledge capture race reshaping auto production As 2026 unfolds, automotive manufacturing confronts an urgent paradox. Veteran technicians retire in waves whilst electrification demands new skills. The industry's response transforms institutional memory into digital intelligence before time runs out. Ilkhan Ozsevim
Hongqi moves solid-state batteries from lab to trial production Hongqi has produced its first all-solid-state battery packs in a controlled manufacturing environment, marking a shift from experimental development to industrial validation. Ilkhan Ozsevim
Ford pivots factories from pure EVs to hybrid and hydrogen future The American manufacturer is repurposing its Tennessee and Ohio plants to produce trucks and vans with internal combustion and hybrid powertrains whilst launching a battery storage venture, marking a decisive retreat from EV-only production Ilkhan Ozsevim
Ford-Renault Alliance: Ampere Platform to Power New European EVs The landmark manufacturing alliance between Ford and Renault Group not only anchors Ford’s passenger car revival in Europe but also provides a major boost to Renault’s Ampere electric vehicle strategy by allowing the French OEM to fully utilise its EV production capacity and plants in Northern France. Ilkhan Ozsevim
BMW’s Neue Klasse transforms its electric vehicle architecture BMW’s Neue Klasse introduces a new electric platform built around central computing, in-house energy control, structural batteries, and an 800-volt system that delivers faster charging, sharper dynamics, and a software-led driving experience. Andrea Hoffmann-Topp
Great Wall Motor eyes 300,000-unit European plant by 2029 Great Wall Motor is exploring its first European plant, likely in Spain or Hungary, aiming for 300,000 vehicles a year by 2029 to revive its regional sales. Ilkhan Ozsevim
Toyota stakes $912m on hybrid surge with five-plant expansion Japanese automaker allocates capital across component casting, engine assembly and vehicle production facilities in response to electrified vehicle demand approaching 50% of total US sales, marking significant shift in manufacturing strategy Ilkhan Ozsevim
Inside Palmela: How VW transformed a 30-year-old factory for net zero From geothermal networks to electrified paintshops and closed-loop metal recycling, Volkswagen's Palmela plant demonstrates how legacy factories can achieve significant decarbonisation—while confronting hard truths about polymer contamination and circularity limits. Ilkhan Ozsevim
China’s automotive industry: Global expansion and transformation China has moved from national champion to global force in vehicle manufacturing, exports, and electric mobility. Overcapacity at home, rapid development cycles, battery dominance, and fast-rising overseas investment are driving a profound shift in the industry. Ian Henry
Hyundai opens Georgia's first EV training facility An 89,000-square-foot facility in Bryan County will train 824 workers simultaneously for electric and hybrid vehicle production, using simulation lines and high-voltage labs to prepare employees for Hyundai's advanced manufacturing processes. Ilkhan Ozsevim
Sponsored Five key trends in automotive manufacturing from a global automation leader Continued innovation is key to the future growth of automotive manufacturing and lineside automation is essential for long-term OEM competitiveness AMS Editorial
North America’s powertrain reality check At the Automotive Manufacturing North America 2025 conference in Detroit in October, Eric Anderson, associate director for Americas Powertrain & Compliance Forecasting at S&P Global Mobility, outlined a data-driven assessment of the region’s outlook. Anushka Dixit
Trump-era policy shift slows US EV investment plans EV growth in the US is cooling as trade tariffs and weakened regulations under the second Trump administration reverse course from Biden-era incentives. Automakers including Ford, GM, and BMW are delaying or downsizing battery plant investments, reshaping the country’s electric future. Ian Henry
Porsche and VW dial back EV ambitions as market shifts and costs mount Facing cooling demand and mounting platform delays, Porsche and the wider Volkswagen Group are scaling back their electric vehicle rollout plans. With €5 billion in write-downs, postponed launches, and a return to ICE and hybrid models, the road to electrification is no longer a straight line. Ian Henry
German auto giants face major job cuts Bosch and ZF Friedrichshafen announce over 20,000 job reductions amid market challenges and global competition. Ilkhan Ozsevim
Carmakers and regulators rethink EV timelines as ICE makes a comeback in Europe Electric vehicle momentum is slowing across Europe as automakers delay EV launches, extend hybrid and ICE models, and push for regulatory flexibility. The EU is under pressure to revise zero-emission targets and support its own supply base. Ian Henry
Renault, Nissan, and Mitsubishi ramp up EV production at Ampere’s Douai plant The Renault-Nissan-Mitsubishi Alliance is accelerating its electric vehicle strategy at Ampere’s Douai plant, preparing for the launch of the all-electric Nissan Micra and Mitsubishi Eclipse Cross. The modular facility now serves four brands with six EV models. AMS Editorial
BMW’s Debrecen plant showcases iFactory concept in action As BMW ramps up to start series production at its Debrecen plant, Plant Director Hans-Peter Kemser and Member of the Board of Management of BMW AG, Production, Milan Nedeljković share insights into a new era of manufacturing for the carmaker Nick Holt
Magna to build Xpeng and GAC EVs at Graz facility Magna expands its footprint in the electric vehicle (EV) sector with two major new contracts to assemble models for Chinese automakers Xpeng and GAC AMS Editorial
Proton opens EV-dedicated assembly plant in Malaysia to boost electrification strategy Tanjong Malim facility delivers rapid launch of e.MAS 7 and localisation of EV production. The site was officially inaugurated by Prime Minister Dato’ Seri Anwar Ibrahim on 6 September. Anushka Dixit
CEA and ProLogium partner to develop removable and recyclable solid-state battery module The prototype will aim to showcase how Design-for-Disassembly could reshape battery production and recycling in Europe, which will be demonstrated at IAA Mobility 2025. Anushka Dixit
UK launches £2.5bn DRIVE35 “Scale Up” initiative to boost auto manufacturing innovation The new Scale Up pillar under the DRIVE35 programme aims to accelerate the transition from pilot lines to high-volume EV manufacturing, with grants and regional clusters to boost UK automotive innovation. Anushka Dixit
Tariffs, trade shifts, and EV turbulence: How Trump’s second term is reshaping North American auto manufacturing North American vehicle manufacturing is undergoing major changes. These are in response to political actions, wider market factors and some interesting decisions by major vehicle companies Ian Henry
Automotive industry faces workforce upheaval in 2025, reshapes jobs amid shifting tech Electric vehicle adoption, automation and shifting trade rules are forcing automakers to rethink workforce strategies as they confront skills shortages and a slowing global economy. Ilkhan Ozsevim
Ford’s $5 billion EV platform and factory investment Ford has committed $5 billion to its Universal EV Platform and Production System, overhauling production at Louisville and BlueOval Battery Park Michigan. The new approach introduces parallel assembly, structural batteries, supplier integration and workforce transition. Charlie Blackie-Kelly Emily Uwemedimo Ilkhan Ozsevim
Small EVs offer big production and industrial advantages A new report argues that smaller, more affordable electric vehicles are central to reducing supply risks, improving competitiveness and restoring growth in global automotive markets. Ilkhan Ozsevim
Europe: Chinese brand’s sales and localised production on the increase Despite steep EU tariffs, Chinese automakers are rapidly expanding their footprint across Europe – doubling market share. With hybrid models gaining traction and production scaling locally, their momentum shows no signs of slowing. Ian Henry
Mercedes Chairman urges EV "reality check" on EU 2035 car ban lest region “collapse” Mercedes-Benz’s Ola Källenius warns Europe’s automotive industry could collapse under a rigid petrol and diesel ban by 2035, urging a technology-neutral and economically sustainable path. Ilkhan Ozsevim
Why range extenders, hybrids, and hydrogen ICEs still matter in the EV era Mahle Powertrain’s Mike Bassett tells AMS how advanced simulation, clean-sheet design, and targeted hybrid integration are driving the development of next generation internal combustion engines for EV platforms. Nick Holt
Tata veteran Balaji to lead JLR as Mardell steps down Indian automotive giant promotes longtime CFO to lead British luxury brands through electrification push as retiring CEO delivers record financial performance Ilkhan Ozsevim
Renault names François Provost as new group CEO Veteran executive to lead Renault Group through its next phase of industrial evolution, with a strong focus on global partnerships, innovation and manufacturing agility. Ilkhan Ozsevim
UK automotive output slumps amid EV and cost challenges UK automotive manufacturing faces its toughest half-year since 1953 outside the pandemic. While EV output grows, cost pressures, unclear incentives and supply shortages threaten recovery plans. Megan Kelly Ilkhan Ozsevim
Report: Regional resilience despite volatility for automotive production The S&P Global Mobility July 2025 forecast highlights regional resilience and challenges in light vehicle production. Despite volatile trade, North America and Greater China show surprising strength, as other regions seek to recalibrate. Ilkhan Ozsevim
Honda’s Ohio Anna engine plant turns 40 with EV ambitions Honda celebrates 40 years at its Ohio engine plant as it scales flexible manufacturing, invests in megacasting and prepares for EV battery case production from 2026. Ilkhan Ozsevim
Polestar expands European production with new Polestar 7 in Slovakia Polestar is advancing its production strategy with a new European manufacturing footprint, shared platforms with Volvo Cars, and the forthcoming Polestar 7 SUV set to launch from new Slovakia plant in 2028. AMS Editorial Nick Holt
Fiat 500 hybrid revives Mirafiori plant with scaled-up production and new investment Production of the Fiat 500 Hybrid at Turin’s Mirafiori plant represents a significant reinvestment in the facility and marks a major step in Stellantis' manufacturing strategy. Nick Holt
Nissan weighs Foxconn deal to rescue Japan EV plant Nissan is in talks with Taiwan’s Foxconn to produce electric vehicles at its underutilised Oppama plant, a move that could preserve jobs, sustain local supply chains and support Japan’s EV ambitions while avoiding costly layoffs Ilkhan Ozsevim
Benteler launches advanced manufacturing project in Morocco, integrating 4.0 tech The Benteler Group has launched construction of a smart automotive plant in Morocco’s Kenitra Free Zone, aiming to strengthen its global footprint, boost local employment and embed digital manufacturing technologies. Ilkhan Ozsevim
Škoda begins construction on New Mladá Boleslav paint shop to support EV and ICE production and cut emissions by 2029 Škoda Auto has started construction on a next-generation paint shop at its Mladá Boleslav plant. Due to open in 2029, the facility will support EV and ICE models, enhance surface quality, and reduce emissions by 28% Ilkhan Ozsevim
Hybrid vehicles return to North America’s production lines as automakers rethink strategy Automakers that once aimed to skip hybrids and go straight to electric vehicles are now reintegrating hybrids into their North American line-ups. Building “half-and-half” cars is proving technically tricky but strategically worthwhile. Ilkhan Ozsevim
GM invests $4bn to boost US EV output and shift assembly from Mexico, Canada General Motors will invest $4bn to expand vehicle production in Michigan, Kansas and Tennessee, shifting models from Mexico and Canada in a move that highlights localisation, EV growth and trade policy anticipation. Ilkhan Ozsevim
JLR expands EV manufacturing with 50 new roles in material sourcing, traceability and supply‑chain risk As it transitions to electric vehicle production, JLR has added 50 roles to map material sources, secure battery minerals, and protect manufacturing operations from disruption and compliance risk. Ilkhan Ozsevim
GM promotes Mike Trevorrow to head global manufacturing, align with EV and software shift General Motors has appointed Mike Trevorrow to oversee global manufacturing and engineering operations, unifying leadership to drive faster industrialisation of software-defined and electrified vehicles across 110 sites. Ilkhan Ozsevim
UK automotive production hits lowest April level since 1952 as exports falter and policy uncertainty clouds EV transition UK car and commercial vehicle production fell sharply in April, marking the worst start to a year since 2009. As exports decline and policy uncertainty looms, the industry calls for urgent action to restore competitiveness and support the EV transition. Ilkhan Ozsevim
Inside Dräxlmaier’s digital drive: COO Arno Güllering on AI, mindset shifts and global smart factory strategy In a revealing interview at the Automobil Produktion Kongress in Munich, Arno Güllering, chief operating officer of Dräxlmaier Group, shares how the global supplier is accelerating its smart factory transformation. From unexpected digital frontrunners like Tunisia to the growing role of generative AI in maintenance, Güllering discusses his first-year priorities and why a shift in mindset is just as critical as technology. Christopher Ludwig
Automotive expert Tunç Kip: Human-machine interfaces essential in boosting flexibility, quality, and performance in global manufacturing From the factory floor to upstream design, digital human-machine interfaces are enabling smarter, leaner, and more flexible vehicle production - but humans need to be at the centre of gravity for it to work. Ilkhan Ozsevim
Mercedes-Benz blends AI, humanoid robots and craftspeople at its Digital Factory Campus to redefine the boundaries of human-machine collaboration in vehicle production At its Digital Factory Campus in Berlin, Mercedes-Benz is pioneering new forms of human-machine interaction, from generative AI agents to humanoid robots, blending physical and digital intelligence in its production system. Ilkhan Ozsevim
Volvo announces 3,000 job cuts as EV sales drop and projects react Volvo Cars is reducing its workforce by 3,000, primarily in Sweden, as part of a $1.9 billion cost-cutting plan. The move follows a significant decline in electric vehicle sales and a strategic shift in the company’s electrification goals. Ilkhan Ozsevim
How JLR’s circular manufacturing drives global EV growth and decarbonisation Tomasz Jozwiak explains how Jaguar Land Rover is driving circularity across its operations by reusing and refurbishing manufacturing assets, cutting emissions, saving millions, and supporting electrification. Ilkhan Ozsevim
Augmented reality, AI, cobots and digital twins are transforming automotive production by enhancing worker training, planning, inspection and collaboration Human-machine interfaces are becoming central to car production. With AR, cobots, AI inspection and digital twins, OEMs like Ford, Volvo, GM and Mercedes are reshaping the way people and machines interact. Ilkhan Ozsevim
Toyota reorganises North American manufacturing into three pillars and seven regions as part of its long-term production and logistics strategy Toyota has unveiled a sweeping reorganisation of its North American manufacturing, dividing operations into three strategic pillars and seven regions, alongside executive changes aimed at EV growth and production agility. Ilkhan Ozsevim
JLR and Daimler Truck are building resilience through flexible manufacturing, agile supply chains and modular production systems JLR and Daimler Truck are adapting their global production systems to meet rising demand for vehicle personalisation, electrification and supply resilience. From simulation to system design, flexibility is now built in from the start. Ilkhan Ozsevim
Mercedes-Benz to localise GLC SUV production in Alabama amid tariff pressures and market shifts Mercedes-Benz confirms plans to assemble the GLC SUV at its Alabama plant starting in late 2027, a move influenced by US tariffs and the need for localised production to meet North American demand. Ilkhan Ozsevim
Volkswagen appoints Dr. Werner Tietz as new head of Group Research and Development Volkswagen Group has announced that Dr. Werner Tietz, currently the Executive Board Member for Research and Development at SEAT S.A., will take on the additional role of Head of Group Research and Development at Volkswagen Group, effective July 1, 2025. AMS
Nissan to slash 20,000 jobs and abandon battery plant as new CEO restructures operations after mounting losses in US and China Nissan is preparing to axe 15% of its workforce, close multiple plants and abandon a billion-dollar EV battery factory, as new CEO Ivan Espinosa steers the carmaker through worsening losses and market missteps. Ilkhan Ozsevim
Sterling Anderson joins GM as executive vice-president and chief product officer to drive innovation across electric and petrol vehicles, software, services and user experience General Motors has appointed Sterling Anderson, co-founder of Aurora and former Tesla executive, to lead product development across its portfolio, as the carmaker seeks to unite software, hardware and user experience under a single innovation strategy. Ilkhan Ozsevim
China’s rapid rise in electric vehicle adoption is reshaping global auto manufacturing, forcing Western OEMs to rethink costs, portfolios and consumer strategies As China leads the global EV transition with record-breaking sales and technology advances, Western carmakers face mounting pressure to cut costs, target regional needs and rethink loyalty strategies. Ilkhan Ozsevim
Inside Tesla’s ‘radical’ manufacturing shift: How the “Unboxed” process could slash EV production costs and impact the automotive industry As Tesla gears up to launch its $25,000 electric car, its “Unboxed” manufacturing process draws both praise and scepticism. AMS explores its potential to transform automotive production and its implications for the industry. Ilkhan Ozsevim
As automotive manufacturing digitises, new smart factory roles in AI, data and IIoT are replacing traditional shopfloor jobs and transforming skills requirements As automotive manufacturing becomes more intelligent, connected and software-defined, factory roles are shifting. New digital profiles are emerging, while traditional ones risk becoming obsolete. Chris Löwer
China’s rare earth magnet export ban threatens global EV and automotive manufacturing, as US, European and Asian carmakers scramble to secure critical materials The global automotive sector is facing renewed disruption as China tightens control over exports of heavy rare earths and magnets. With EV powertrains and chips at risk, OEMs are now racing to diversify supply. Ilkhan Ozsevim
Stellantis and Factorial Energy validate breakthrough solid-state batteries with fast-charging FEST technology and target 2026 EV demonstration fleet integration Stellantis and Factorial Energy have validated high-density, fast-charging solid-state battery cells. Their collaboration now aims at optimising battery packs for efficiency and introducing a 2026 EV demonstration fleet. Ilkhan Ozsevim
Volvo Cars begins EX30 electric SUV production at Ghent, adding jobs and capacity to meet high demand across Europe Volvo Cars has started building its best-selling EX30 EV at its Ghent plant, investing €200m ($227m) to expand flexible production, create hundreds of new jobs and align output more closely with growing European demand. Ilkhan Ozsevim
Hyundai Motor Group advances hybrid technology with dual-motor transmission and electrification systems for higher efficiency and performance Hyundai Motor Group has revealed its next-generation hybrid system, combining a dual-motor transmission, turbocharged engines and electrification technologies that enhance power, fuel economy and ride refinement across its model range. Ilkhan Ozsevim
As VW cuts back in Germany, Slovakia and Spain emerge as new pillars of cost-effective and future-focused production across Europe As VW’s traditional German plants face uncertainty, its long-established facilities in Bratislava and Pamplona are stepping into the spotlight—producing top-selling models and gearing up for a new era of electric vehicles. Timo Gilgen
Henkel’s next-generation gap filler solutions for automotive electronics PARTNER CONTENTThis content was produced by Automotive Manufacturing Solutions in partnership with Henkel.Thermal gap fillers are under greater stresses from electronic components as trends like autonomous driving take shape. AMS
How digital twins, hybrid clouds and predictive AI are enabling connected manufacturing in the automotive industry Automotive manufacturers are racing to connect systems, optimise production and secure supply chains through digital twins, hybrid clouds and AI. But legacy systems and organisational inertia remain major obstacles. By Ilkhan Ozsevim. Ilkhan Ozsevim
Lucid acquires Nikola’s former Arizona facilities and offers jobs to over 300 former employees as it scales up EV manufacturing and testing operations Lucid has struck a deal to acquire two former Nikola facilities in Arizona, adding nearly 900,000 sq. ft to its production and testing capacity and offering jobs to over 300 ex-Nikola workers as it scales EV production Ilkhan Ozsevim
Ambitious targets and big investments for India’s carmakers After a period of downsizing or complete withdrawal by some foreign OEMs, investment in Indian production is on the rise again with the domestic vehicle makers leading the way. Ian Henry
ArcelorMittal’s Multi Part Integration enhances vehicle manufacturing with reduced costs, better flexibility, and improved safety, offering a scalable solution for the automotive industry. PARTNER CONTENTThis content was produced by Automotive Manufacturing Solutions in partnership with ArcelorMittal.Philippe Aubron, Head of Global Automotive at ArcelorMittal explains how the automotive producer’s Multi Part Integration (MPI) solves multiple manufacturing challenges and assists automakers to cut costs and exceed critical targets. AMS
New whitepaper: BASF and Catena-X: Creating a more connected and efficient automotive industry This whitepaper provides an in-depth look at how BASF, as a top 30 global automotive supplier, is leveraging Catena-X to enhance supply chain transparency, ensure regulatory compliance, and drive efficiency.
Audi pioneers virtual control systems with Siemens and Broadcom to transform production efficiency and digital automation in its Böllinger Höfe bodyshop Audi is rolling out virtual programmable logic controllers at its Böllinger Höfe site with Siemens, Broadcom and Cisco, replacing hardware with cloud-based automation to enhance agility, scalability and environmental efficiency Ilkhan Ozsevim
Jaguar Land Rover accelerates EV production with hairpin winding machines for high-efficiency electric motors at its Wolverhampton site At its Wolverhampton plant, Jaguar Land Rover is deploying high-speed hairpin winding machines to increase electric motor performance while retraining its workforce for a future of electric propulsion. Ilkhan Ozsevim
BMW ramps up Debrecen plant with cutting-edge modular assembly to lead Neue Klasse electric vehicle production from late 2025 BMW’s all-electric plant in Debrecen enters its final phase before full production. With modular systems, digital twin planning and just-in-sequence delivery, the site signals the future of scalable, fossil-free manufacturing. Ilkhan Ozsevim
Webasto and Cylib forge sustainable partnership to recycle used batteries and secure critical raw materials Automotive supplier Webasto has partnered with battery recycling scale-up Cylib to recover lithium, graphite and other key materials. The collaboration will help Webasto meet EU sustainability targets while securing critical resources for Europe’s electrification push. Ilkhan Ozsevim
How digital twins are boosting efficiency and adaptability in automotive manufacturing: Stellantis, Webasto and Cintoo dig in Digital twins are becoming essential in automotive manufacturing, helping OEMs and suppliers optimise efficiency, adapt to electrification, and enhance real-time decision-making. We look at how BMW, HORSE, Stellantis, Webasto and Cintoo are pushing the technology’s boundaries. Ilkhan Ozsevim
At its Berlin Digital Factory Campus, Mercedes-Benz is boosting its connected manufacturing through AI, cloud platforms and human-machine collaboration across its global network At its historic Berlin-Marienfelde plant, Mercedes-Benz is building a new model of connected manufacturing. Through MO360, AI and cloud integration, it is turning data into action across a globally standardised production network Ilkhan Ozsevim
Henkel’s digital battery simulation team accelerates EV battery design and development, cutting costly iterations and physical testing for faster market readiness PARTNER CONTENTThis content was produced by Automotive Manufacturing Solutions in partnership with Henkel.Material supplier Henkel has created a new simulation team that is helping customers to be much faster and more efficient during battery design and development. AMS
Hyundai Motor Group to invest $21bn in US vehicle production, future tech, energy infrastructure and supply chains, targeting 1.2m unit capacity and 100,000 new jobs by 2028 Hyundai Motor Group is deepening its US manufacturing footprint with a $21bn investment through 2028. The Group is scaling production, localising components and developing future mobility and energy technologies to strengthen industrial resilience. Ilkhan Ozsevim
JAC Motors expands production in Mexico to increase capacity by 30% and assemble electric and combustion SUVs, pickups, trucks and LCVs for future domestic growth JAC Motors is scaling up production at its plant in Ciudad Sahagún, Hidalgo, with a 30% capacity boost and new flexible lines to assemble electric and combustion SUVs, pickups, LCVs and trucks for Mexico’s evolving market Ilkhan Ozsevim
HORSE accelerates digital twin integration at Valladolid to optimise powertrain production, enhance sustainability and redefine EV manufacturing strategies HORSE, the Renault-Geely joint venture, is harnessing digital twins at its Valladolid plant to transform powertrain production, boost flexibility in EV output, reduce emissions and embed data-driven decision-making across its operations. Ilkhan Ozsevim
Honda to source hybrid vehicle batteries from Toyota’s new US plant as tariff threats and shifting EV policies force Japanese carmakers to rethink their supply chains Honda will source hybrid batteries from Toyota’s $14bn US factory starting in 2025, as rising tariffs under Trump and declining EV incentives prompt Japanese carmakers to reinforce local supply chains Ilkhan Ozsevim
JLR expands EV production with 150 new UK roles supporting Range Rover Electric and next-generation electric vehicle manufacturing JLR is expanding its UK workforce with 150 new maintenance roles to support EV production. With Solihull and Wolverhampton at the heart of its transformation, the company is investing in people, technology and electrification. Ilkhan Ozsevim
How ALM and PLM integration enhances collaboration, accelerates development and ensures compliance in automotive manufacturing PARTNER CONTENTThis content was produced by Automotive Manufacturing Solutions in partnership with PTC.As the automotive industry transitions to software-defined vehicles, integrating Application Lifecycle Management (ALM) and Product Lifecycle Management (PLM) systems becomes crucial. This integration enhances cross-domain collaboration, accelerates product development, and ensures compliance with safety standards. Experts from PTC and Veoneer share insights on leveraging ALM-PLM integration to maintain competitiveness in this dynamic landscape. AMS
Mercedes-Benz accelerates AI and robotics at Berlin-Marienfelde, transforming digital production with humanoid robots and next-generation automation technologies At its Berlin-Marienfelde site, Mercedes-Benz is integrating artificial intelligence and humanoid robotics into automotive production. With new digital tools and axial-flux motor technology, the factory is setting new global standards for intelligent manufacturing. Ilkhan Ozsevim
Mazda’s Lean Asset Strategy: Driving efficiency in development and manufacturing Mazda has unveiled its “Lean Asset Strategy,” reinforcing its multi-solution approach to electrification. This initiative is aimed at optimising product development and manufacturing while accelerating time-to-market and reducing costs. Nick Holt
India targets $500bn in EV investment as government boosts manufacturing incentives and new players like Tesla, VinFast prepare entry Significant investments are now under way at domestic and international vehicle companies in India, in component production, electric and hybrid vehicle production for the domestic market, and to facilitate rising exports across the world. This is being encouraged under the government’s strapline of “Make in India for the world.” Ian Henry
BYD considers establishing a third European assembly plant in Germany, aiming to bolster its presence in the region amid challenges of high operational costs and EU import tariffs. Chinese electric vehicle manufacturer BYD is exploring the establishment of a third assembly plant in Europe, with Germany as a potential location. This move aims to bolster its European market presence, circumvent EU import tariffs, and address challenges such as high operational costs. Ilkhan Ozsevim
Honda scales back China ICE production as it accelerates EV plans in response to intensifying domestic competition and shifting market demand Honda is restructuring its China operations, cutting ICE production and focusing on EVs after a sharp sales decline. The automaker is betting on its new electric SUV, the S7, to reclaim market share amid intensifying domestic competition and a rapidly evolving industry. Ilkhan Ozsevim
hofer powertrain and Pollmann International accelerate EV powertrain manufacturing hofer Powertrain and Pollmann International have teamed up to accelerate the industrialisation of next-generation electric powertrain solutions. The partnership aims to bring advanced EV powertrain technologies to market faster. Nick Holt
Zeekr consolidates Lynk & Co to streamline production, enhance cost efficiencies and accelerate EV manufacturing under Geely’s restructuring Zeekr’s acquisition of a majority stake in Lynk & Co marks a pivotal moment in EV manufacturing. The integration is set to enhance production efficiency, cut costs and accelerate global expansion. Ilkhan Ozsevim
India aims to become a global player in automotive manufacturing India is potentially on the cusp of becoming a major global player in vehicle production. Whether it can achieve this status will become clear in the next couple of years. The transition to EVs adds to the national challenge as the domestic players are not really leaders in this sector. Meanwhile, the Indian EV supply base is nascent and dependent on foreign investors. Ian Henry
A Mckinsey report warns that Europe’s automotive industry must adapt rapidly to electrification, software and global competition or risk falling further behind Europe’s automotive industry is under pressure. A McKinsey report outlines five major disruptions that threaten its future. From software to supply chains, the industry must move fast to avoid losing ground to global competitors. Ilkhan Ozsevim
Global battery industry enters new phase as demand surges and prices drop below key cost threshold for Electric Vehicles The global battery industry has entered a transformative phase. EV demand is pushing annual battery needs past 1TWh, while prices fall below a key cost threshold. China remains dominant, but market shifts and consolidation are poised to reshape supply chains worldwide. Ilkhan Ozsevim
Henkel’s Bergquist Liqui Form TLF 6500 CGel-SF enhances ADAS thermal performance, ensuring reliability, efficiency, and sustainability in next-generation automotive electronics PARTNER CONTENTThis content was produced by Automotive Manufacturing Solutions in partnership with HenkelADAS technology demands high-performance computing, generating heat that risks system efficiency and longevity. Henkel’s Bergquist Liqui Form TLF 6500 CGel-SF provides advanced thermal management, reducing stress on components and enhancing sustainability in production. AMS
BMW plants prepare for a new era with Neue Klasse production As BMW gears up production towards its Neue Klasse electric vehicles, the factories are to remain flexible. Gotz Fuchslocher looks at the strategies the manufacturer is pursuing as it prepares to launch production of the new models. Götz Fuchslocher
EU allows automakers flexibility for 2025 emissions targets to be averaged over 2025-2027, easing regulatory pressure The European Commission has eased 2025 CO2 targets, averaging them over 2025-2027. While this relieves short-term pressure, it raises concerns over Europe’s ability to stay competitive with China in the EV race. Ilkhan Ozsevim
IONETIC strengthens leadership with Steve Boulter as CTO to drive innovation and growth in EV battery pack technology IONETIC has appointed Steve Boulter as Chief Technology Officer to lead the expansion of its Arc technology stack, driving cost-effective and scalable battery pack solutions for niche vehicle manufacturers. Ilkhan Ozsevim
Evolution of EV platforms: Innovations in design, manufacturing, and scalability Electric vehicle architectures must be adaptable, scalable, and cost-effective, but evolving battery technologies, crash protection, and manufacturing processes add complexity. While the skateboard design has become standard, innovations like gigacasting and hybrid adaptability are reshaping the industry. Automakers are racing to refine EV platforms, balancing speed to market with efficiency and safety in an increasingly competitive landscape. Nick Holt Anushka Dixit
Lucid CEO Peter Rawlinson exits as EV maker battles mounting losses, shifting strategy and the launch of its Gravity crossover Lucid Motors faces a leadership change as CEO Peter Rawlinson exits following a challenging financial quarter. As the company eyes growth with the Gravity crossover, interim CEO Marc Winterhoff must steer it through an increasingly tough EV market. Ilkhan Ozsevim
How China’s BYD surpassed Tesla with production and battery tech - reshaping the global EV market BYD has surged onto the global stage, challenging industry giants like Tesla with its aggressive expansion and pioneering battery technology. BYD’s production soared from half a million to over 4 million vehicles. As the company celebrates its 30th anniversary, its blend of vertical integration, cutting-edge automation, and global supply chain mastery has redefined the EV landscape. Anushka Dixit
Accelerating EV innovation transforms design and manufacturing processes as Toyota and Volkswagen lead cross-functional integration and digital twin adoption for future production Industry experts at the AMS Evolution panel examine the accelerating EV shift and its impact on design and manufacturing. Toyota and Volkswagen share insights on engineering flexibility and digital twin simulation to streamline production Ilkhan Ozsevim
Why global automotive innovators must embrace Design For Manufacture to power production in an environment of increasing complexity and fierce foreign competition Automotive manufacturers are streamlining production with Design for Manufacture (DFM), cutting complexity, reducing costs and driving EV innovation. In In this article, experts reveal the key strategies and digital tools that are reshaping vehicle production. Ilkhan Ozsevim
Mercedes-Benz develops flexible van architecture for EV and ICE powertrains To meet customer demand Mercedes-Benz Vans will offer vans with ICE powertrains alongside electric vehicles (EV) built on a single architecture going forward. Nick Holt
Verne breaks ground on Croatia’s first autonomous EV factory, a milestone for digital and green manufacturing at VGP Park Zagreb Construction has begun on Croatia’s first autonomous EV production facility at VGP Park Zagreb. Led by Verne and backed by VGP, the factory will use cutting-edge technology to manufacture and test driverless electric vehicles, targeting global markets from 2026. Ilkhan Ozsevim
Two-thirds of consumers consider EVs but cost and sustainability concerns persist in the shift to electrification - TCS’s Anupam Singhal shows the way A recent study by Tata Consultancy Services revealed growing consumer interest in EVs, yet cost concerns and sustainability debates continue to shape the industry’s trajectory. As manufacturers invest in electrification, how will they address these challenges? Ilkhan Ozsevim
Flexis accelerates European electric van manufacturing with a shared platform and localised production strategy Flexis, the electric van joint venture between Renault and Volvo, is leveraging a shared platform, European battery production and modular manufacturing to cut costs and enhance efficiency. With production set to begin in 2025, the company is positioning itself as a leader in scalable electric commercial vehicle production. Ilkhan Ozsevim Megan Kelly
Will Volkswagen’s surplus German plants become Chinese production operations? As European vehicle makers continue to face challenging global markets and increased costs, many are having to make difficult decisions around underutilised production operations. Ian Henry looks at how Chinese OEMs could potentially buy or utilise some of Volkswagen’s production sites. Ian Henry
Solving EV battery pack development, cost and production challenges James Eaton, CEO of IONETIC, discusses the evolving landscape of EV battery pack development and production, focusing on the challenges facing low-volume manufacturers. Eaton shares insights into the importance of cost optimisation, flexible manufacturing, and overcoming the unique challenges of electrifying commercial vehicles such as buses. Nick Holt
BMW drives CO2 reduction with workforce engagement: Transformation only succeeds with head and heart The BMW Group is driving forward decarbonisation, digitalisation and modern leadership with ambitious CO2 targets and a clear strategy. Human Resources Board Member Ilka Horstmeier outlines the economic policy opportunities and challenges in this Q&A. By Andrea Hoffmann-Topp
Jaguar Land Rover Industrial Operations Chief departs as Nigel Blenkinsop takes over manufacturing leadership Jaguar Land Rover is undergoing a leadership transition as Barbara Bergmeier steps down from her role as executive director of industrial operations. Nigel Blenkinsop, a seasoned JLR executive, will take over as the company navigates an evolving automotive landscape. Ilkhan Ozsevim
AAM’s $1.4bn acquisition of GKN Automotive could mark a major shift in automotive manufacturing, strengthening its position in driveline systems and electrified vehicle production American Axle & Manufacturing’s $1.4 billion acquisition of GKN Automotive is set to reshape global automotive manufacturing, strengthening its position in driveline systems and EV production as the industry moves towards electrification Ilkhan Ozsevim
Stellantis to reopen Belvidere plant, build new pickup truck and dodge durango, investing $5bn in US production amid strategic reshuffle Stellantis commits $5bn to US auto manufacturing, reopening the Belvidere plant, building a midsize pickup, and producing the next-generation Dodge Durango. With 1,500 jobs to be restored, the move signals a strategic reset amid challenges and a reshuffling of priorities. Ilkhan Ozsevim
Automotive suppliers and producers confront existential crisis: mass layoffs and plummeting electric vehicle investments threaten European manufacturing Major automotive suppliers including Bosch and Continental announce massive workforce reductions as electric vehicle market challenges intensify European manufacturing sector’s most significant restructuring in decades. Ilkhan Ozsevim
Nissan plans to cease AD van production in November as merger discussions with Honda progress towards 2026 integration In a strategic move preceding its anticipated merger with Honda, Nissan announces the cessation of its AD compact van production by November. This decision reflects efforts to streamline operations and address surplus capacity as the OEMs plan to integrate by 2026. Ilkhan Ozsevim
Canoo Inc., the advanced mobility innovator, files for chapter 7 bankruptcy, citing financial challenges and unsuccessful capital efforts Canoo Inc., an advanced mobility and energy company, has ceased operations after filing for Chapter 7 bankruptcy. Despite partnerships with NASA and Walmart, efforts to secure funding fell short. Ilkhan Ozsevim
Rivian strengthens EV ambitions with $6.6B federal loan to develop advanced manufacturing facility in Georgia Rivian’s $6.6 billion loan from the US Department of Energy bolsters its ambitious plans for a key Georgia manufacturing hub. The 9 million sq. ft facility will increase production of next-gen EVs, foster innovation and boost regional production. Ilkhan Ozsevim
JATCO opens new manufacturing facility to supply electric vehicle powertrains for Nissan’s Sunderland plant Nissan and the Japan Automatic Transmission Company (JATCO) have secured a £50m investment deal, in partnership with the UK government, to create a new manufacturing plant in Sunderland. Nick Holt
Polestar plans European production of imminent Polestar 7, moving away from China in nearshoring drive, solving for supply chain complexities Polestar aims to hit profitability by 2025 with Polestar 7 to be built in Europe, exiting China in regionalisation move enhancing supply chain resilience. The carmaker’s strategy includes streamlined product lines eyeing growth targets for premium EV market. Ilkhan Ozsevim
Dürr to equip BYD’s first European passenger car factory in Hungary with advanced sustainable painting and cleaning technologies, marking a milestone for both companies, and the EU tariff question BYD, one of China’s largest EV makers, has chosen Dürr to equip its first European car plant in Hungary with advanced painting and cleaning technology. This collaboration combines precision engineering with sustainability, showcasing the future of European EV production. Ilkhan Ozsevim
HORSE launches new high-performance eMotor production at Aveiro, Portugal, for hybrid and plug-in hybrid vehicles, enhancing automotive electrification HORSE, a leader in hybrid and combustion powertrain solutions, has started producing its high-performance eMotor at Aveiro, Portugal. Designed for hybrid and plug-in hybrid vehicles, the motor delivers 49kW and 212Nm torque, with a capacity of 160,000 units annually. Ilkhan Ozsevim
Coventry and Warwick Gigapark aims to transform UK EV battery production amid competition and policy pressure The Coventry and Warwick Gigapark seeks to anchor the UK’s position in Electric Vehicle (EV) battery Production. With 5.7m sq.f of industrial space, incentives, and a central location, it’s a critical response to ZEV mandates and global competition. Ilkhan Ozsevim
BMW Group strengthens circular economy through SK tes battery recycling, advancing sustainability in Europe and beyond The BMW Group has launched a partnership with SK tes to recycle high-voltage batteries across Europe. This closed-loop process reclaims critical materials such as cobalt, nickel, and lithium, boosting sustainability and reducing supply chain risks. Ilkhan Ozsevim
BMW’s San Luis Potosí plant in Mexico is driving global sustainability with solar power, water reuse, and AI-driven carbon reduction BMW’s San Luis Potosí facility in Mexico exemplifies sustainability in action. From solar energy to water recycling and AI-driven efficiency, the plant demonstrates how local, effective green innovation can reshape automotive production on a global scale. Following a site visit, AMS delves into the facility’s world-leading sustainability intiatives. Ilkhan Ozsevim reports. Ilkhan Ozsevim
How AI is transforming automotive manufacturing: A deep dive into key technologies, optimisations and efficiency gains Automotive production is undergoing a seismic transformation with Artificial Intelligence driving unprecedented innovation. From predictive maintenance to autonomous robotics and generative design, here’s how AI is enhancing precision, adaptability and efficiency. Anushka Dixit
Mazda to build module pack plant for cylindrical lithium-ion batteries Mazda’s new plant will be located in Iwakuni City, Japan and will produce battery packs for its new EVs. Nick Holt
How Opel Eisenach’s New Grandland EV Production Blends Lean Principles, Flexibility, and Automation for Competitive Advantage in a Changing Industry The Opel plant in Eisenach exclusively produces the new Grandland – the brand’s flagship. Plant manager Jörg Escher explains in an interview what impact the switch to the new model will have on the site. Timo Gilgen
2024 wrap up and 2025: EV batteries, gigafactories, sustainability and smart factories in auto manufacturing Take a look back at AMS’ biggest stories in automotive manufacturing in 2024, and our predictions for 2025 from smart factories to digital twins and more AMS
Skoda’s Andreas Dick on driving flexible manufacturing, digitisation and the role of AI in transforming automotive production for future competitiveness Two measures are at the top of Skoda’s new production boss, Andreas Dick’s, to-do list: digitalisation and flexibility. In the interview, he also reveals what impact the weak demand for electric cars has on his area of responsibility. Yannick Tiedemann
PowerCo partners with Alterric and EnviTec to power Salzgitter Gigafactory with 3 Terawatt Hours of green energy over the next decade PowerCo SE has secured 3 terawatt hours of green electricity for its Salzgitter gigafactory through long-term agreements with Alterric and EnviTec Biogas. These partnerships will cut 115,000 tonnes of CO2 emissions annually and support Europe’s renewable energy goals. Ilkhan Ozsevim
BMW’s new aeroacoustics and Electric Drive Centre features world’s largest and quietest wind tunnel enhancing acoustic research for Electric Vehicles BMW has inaugurated its Aeroacoustics and Electric Drive Centre at the Research and Innovation Centre in Munich. The facility features the world’s largest and quietest vertical acoustic wind tunnel, enabling precise measurement of aerodynamic noise in electric vehicles. Ilkhan Ozsevim
Stellantis struggles with managing multi-brand complexity and looks to regroup following Tavares resignation Carlos Tavares’ tenure in charge of Stellantis has ended abruptly but was the job of developing, producing and selling such a diverse range of brands across different continents an impossible one? Ian Henry unpicks some of the complexity facing Tavares and his team. Ian Henry
Stellantis advances its battery chemistries and improves sustainability by investing with CATL to build Spanish gigafactory Stellantis and Chinese battery manufacturer CATL have formed a joint venture to invest up to €4.1 billion ($4.3 bn) to construct a large-scale lithium iron phosphate (LFP) battery plant in Spain. Megan Kelly
The digital production hub at BMW’s San Luis Potosi blends electrification, AI, and sustainability to lead the way in next-generation automotive manufacturing BMW’s San Luis Potosi facility is a testbed for next-generation automotive production. From digital twins and AI to high-voltage battery assembly, it pioneers lean, green, and smart manufacturing to meet global demands for electrification and sustainability. Ilkhan Ozsevim
Ford’s Halewood facility begins production of electric drive units strengthening the UK’s role in EV manufacturing The electrification of Ford’s Halewood plant is more than just a strategic pivot; it’s a testament to the company’s vision for sustainable automotive manufacturing. By producing over 420,000 electric drive units annually, the plant will power Ford’s top-selling EV models and support Europe’s transition to zero-emission vehicles. Ilkhan Ozsevim
Volkswagen Chattanooga and Christopher Glover: a masterclass in flexible manufacturing in North America As Volkswagen celebrates its 75th year in the US, its Chattanooga plant exemplifies a flexible manufacturing model that integrates electrification, workforce innovation, and supply chain resilience. With Chris glover as EVP, the plant has become a benchmark for industry transformation. Ilkhan Ozsevim
Exclusive: How Henkel is co-developing the EV batteries of the future at its Battery Engineering Center PARTNER CONTENT This content was produced by Automotive Manufacturing Solutions in partnership with Henkel. Henkel, a global leader in adhesives, sealants and functional coatings, inaugurated its revolutionary Battery Engineering Center (BEC) within its Inspiration Center Düsseldorf (ICD) in November last year. Henkel invited AMS as its first visitor, to take a tour of the Battery Application Center (BAC) and Battery Test Center (BTC) within the BEC and the innovations happening inside. AMS
Watch: Henkel invites AMS for an exclusive look inside its Battery Engineering Center PARTNER CONTENTThis content was produced by Automotive Manufacturing Solutions in partnership with HenkelHenkel, a global leader in adhesives, sealants and functional coatings, inaugurated its revolutionary Battery Engineering Center (BEC) within its Inspiration Center Düsseldorf (ICD) in November last year. Henkel invited AMS as its first visitor, to take a tour of the Battery Application Center (BAC) and Battery Test Center (BTC) within the BEC and the innovations happening inside. AMS
Scaling agility in auto manufacturing: Volkswagen and Toyota on flexibility, digitalisation, and workforce innovation Through a series of insights shared by Chris Glover, executive vice-president of Volkswagen Group of America, Chattanooga Plant, and Jaime Moore, senior principal engineer at Toyota North America, the discussion called for a vital need for flexibility, collaboration, and technological innovation in navigating constant change. Anushka Dixit
What next for Chinese investment in Europe? China’s economy is slowing, and the US is threatening high tariffs on Chinese imports. Against this backdrop Chinese OEMs are looking to expand operations in Europe. Ian Henry examines the opportunities and challenges. Ian Henry
BMW group plant Regensburg integrates hydrogen to reshape production logistics by 2030 The Regensburg plant is transitioning its logistics fleet from electric to hydrogen power. With hydrogen filling stations and efficient refuelling, this shift aligns with the bmw iFACTORY vision of a digital, sustainable production future. Ilkhan Ozsevim
Honda sets up a demonstration production line for all-solid-state batteries Honda’s demonstration production line will support development for the mass production of solid-state batteries. Nick Holt
Stellantis launches, new multi-energy platform for body-on-frame trucks and SUVs Stellantis has launched its STLA Frame platform which supports internal combustion, hybrid, hydrogen, battery electric and range-extender electric vehicle powertrains. Nick Holt
BMW debrecen ramps up for Neue Klasse production as test vehicles signal progress in electric innovation BMW group’s debrecen plant in hungary has commenced near-series production of the Neue Klasse x model. The facility’s advanced processes are rigorously tested as it prepares for full-scale electric vehicle manufacturing by late 2025. Ilkhan Ozsevim
BMW conquers Mexico with sustainable production at San Luis Potosí: "It's about more than cars" The BMW factory canteen in San Luis Potosí serves cactus salad made from nopal leaves – harvested in the gardens on the factory premises. An example of the site philosophy: using local resources, promoting sustainability and delivering the highest quality. By Andrea Hoffmann-Topp
Asahi Kasei breaks ground on Canada lithium-ion battery separator plant Asahi Kasei has broken ground on its new lithium-ion battery separator manufacturing facility in Port Colborne, Ontario, Canada. The plant will operate as a joint venture with Honda and is expected to begin commercial production in 2027. Nick Holt
BMW reinforces EV production quality with first phase go-ahead for new Wackersdorf battery testing centre in Germany BMW’s Wackersdorf facility, now home to an advanced battery testing centre, highlights the automaker’s push towards sustainability and precision in electric vehicle production. The €100 million ($105.65m) investment underscores BMW’s commitment to innovation. Ilkhan Ozsevim
Rivian and Volkswagen Group JV to create electric architectures and software The new joint venture (JV), with a potential investment of up to $5.8 billion, will see engineers from both partners developing software and electronics architectures and scale the electric vehicle platforms and architectures. Nick Holt
Nissan to cut 9,000 jobs globally, reduce Mitsubishi stake and bolster US and China EV plans as profits continue to decline With profits down 85 per cent year-on-year, Nissan is moving to align production with sales projections and reduce its Mitsubishi stake, while accelerating its EV push to compete in critical markets. The automaker’s revised strategy includes job cuts, cost reductions, and renewed alliances as part of its Arc turnaround plan. Ilkhan Ozsevim
AMS Automotive Evolution: Reducing costs, fast-tracking development, embracing change The AMS Automotive Evolution conference in Detroit brought together leading car makers and tier suppliers to discuss managing production operations as the EV transition continues. AMS Editor Nick Holt shares some takeaways from the event. Nick Holt
Automotive leaders discuss strategies to bring electric vehicles within reach of the masses through cost-cutting, advanced technologies, and new approaches in North American manufacturing At the AMS Evolution North America Conference, Ford and Gestamp leaders outlined strategies to slash production costs, tackle supply chain hurdles, and enhance manufacturing efficiency, laying out the groundwork for affordable EVs that meet consumer demand Ilkhan Ozsevim
Renault, Volkswagen, Stellantis and Geely pursue entry into Korea’s growing auto market as consumer demand rises As Korean consumers increasingly favour imported vehicles, global auto giants including Renault, Volkswagen, Stellantis and Geely plan new market entries with brand launches and expansions, reflecting shifting local preferences and competitive pricing against domestic cars. Ilkhan Ozsevim
Mercedes-Benz Trucks Mannheim plant to start production of eActros 600 components Series production of the eActros 600 will start at the end of November this year at the Mercedes-Benz plant in Wörth supported by components produced at Mannheim. Nick Holt
HORSE’s smart factory model sets new standards in digital powertrain production, leveraging cobotics, virtual twins, and real-time data for efficiency and sustainability HORSE is pioneering a smart factory approach for powertrain production, integrating cobotics and virtual twins in a fully digital environment that adapts to changing demands, enhancing both efficiency and sustainability across its global operations. CTO Julien Faure, and CPEO, Antonio Vaz expound… Ilkhan Ozsevim
Mercedes-Benz opens battery recycling facility to create a closed loop system The new recycling facility, located in Kuppenheim, Germany, will utilise an integrated mechanical-hydrometallurgical process. Nick Holt
