MG chooses Spain for first mainland European factory MG will invest around €200m ($233m) in a new Spanish manufacturing hub, bringing production, R&D, logistics and component supply under one roof as the SAIC-owned brand accelerates its European localisation strategy. Ilkhan Ozsevim
Europe's truck giants lobby to soften CO2 rules Europe's largest truck manufacturers are pressing Brussels to weaken hard-won emissions targets, even as cheaper foreign electric rivals prepare to undercut them. Experts warn the strategy will cost fleets, jobs and long-term competitiveness. Ilkhan Ozsevim
Major management reshuffle in Volkswagen's production Volkswagen is refilling several key positions in the Brand Group Core. Among those affected are the sites in Osnabrück, Hanover and Poznań, as well as leadership roles in China, Mexico and Argentina. Timo Gilgen
EV manufacturing at a crossroads: The policy shifts transforming the global industry From China's dominance to America's policy U-turns and Europe's landmark Industry Accelerator Act, the global electric vehicle manufacturing landscape is shifting at speed. Ian Henry
Stellantis FaSTLAne 2030: €60 billion strategy targets smarter manufacturing, new platforms and global partnerships Stellantis’ five-year plan consolidates its huge plant network, launches the new STLA One modular platform, and deepens alliances with Leapmotor, Dongfeng and a raft of tech partners — all in pursuit of profitable, leaner growth by the decade's end Nick Holt
The Software Factory: Volvo’s CTO Anders Bell on industrialising the Software-Defined Car Anders Bell explains how continuous software builds, automated validation, OTA deployment and vertically integrated engineering are reshaping automotive production operations. Ilkhan Ozsevim
How Volvo casts an EX60 floor in two minutes At Torslanda, a single aluminium casting replaces hundreds of stamped and welded components on the EX60. Peter Schüler, Megacasting Shop Manager, explains the physics, the process, and the industrial ambition behind Europe's most advanced high-pressure die-casting cell. Ilkhan Ozsevim
Torslanda: Inside Volvo’s most ambitious factory transformation Magnus Olsson has launched seven Volvo models. As Torslanda's plant manager, he now oversees the factory's most complex transformation, and makes the case that people, not machines, will determine whether Western manufacturing prevails. Ilkhan Ozsevim
Mercedes production chief, Michael Schiebe, backs AI and flexible EV strategy Mercedes-Benz production chief Michael Schiebe outlines how AI, flexible manufacturing and localisation will help balance cost pressures, EV uncertainty and premium quality demands as the automaker ramps up a wave of new models. Yannick Tiedemann
How Volvo built the EX60 without stopping the line Akhil Krishnan oversaw EX60 development while the XC60 ran at full production beside it. In this interview, he unpacks the industrial logic of SPA3, Volvo's AI-driven sustainability strategy and why flexibility has become the company's defining competitive thesis. Ilkhan Ozsevim
Stellantis and Leapmotor deepen alliance with dual-plant European manufacturing strategy The two OEMs have announced plans to expand their joint venture into full-scale European production, with Spain's Zaragoza and Madrid plants at the centre of an ambitious EV manufacturing push. Nick Holt
Zeekr focuses on premium quality,in-house development and Chinese speed of execution in Europe Geely’s Zeekr enters Europe as a high-end challenger, prioritising technology, localised development and brand trust over rapid volume growth. A measured rollout and strong in-house capabilities underpin its long-term premium ambitions. Timo Gilgen
Hongqi explores European plant with Stellantis tie-up FAW’s Hongqi brand is reportedly seeking a European manufacturing base, potentially with Stellantis, as Chinese OEMs accelerate localisation strategies to navigate tariffs, logistics costs and intensifying regulatory scrutiny. Ilkhan Ozsevim
India: now a major market, underpinned by rising investment by global players Strong domestic demand, trade deals and major OEM investment are driving India’s automotive expansion, boosting production and exports while positioning the country as a key global manufacturing and sourcing hub. Ian Henry
Toyota scales circular factories from UK to Europe Toyota is expanding its circular factory model from the UK to Poland, advancing closed-loop material use, vehicle refurbishment and design-for-recycling as it prepares for stricter EU regulations and long-term carbon neutrality goals. James McLoughlin
Is diesel making a comeback in Europe? European diesel registrations fell from 50% market share in 2015 to under 10% in 2025. But new model announcements, relaxed EU legislation and shifting consumer behaviour suggest reports of diesel's death may have been premature Ian Henry
UK market hits post-2019 high as EV volumes surge, but ZEV mandate gap widens New SMMT data shows UK registrations hit 380,627 in March (+6.6%), with BEVs up 24.2% to 86,120. Yet EV share sits at 22.4% versus a 33% target, while Chinese OEMs doubled market share to 11.1%, reshaping competitive and supply chain dynamics. James McLoughlin
SAIC rolls out semi-solid-state batteries across vehicle range MG4 Anxin Edition showcases SAIC’s first mass-produced semi-solid-state battery technology in a production EV Ilkhan Ozsevim
Iran ceasefire brings relief, but production scars run deep A two-week pause in hostilities sent oil prices into freefall and markets soaring on 8 April. But for automotive manufacturers confronting shattered aluminium supply, elevated energy costs and deferred investment, recovery has barely begun. Ilkhan Ozsevim
How carmakers are repurposing idle factories for defence production A growing number of European firms – from Volkswagen and Renault to Schaeffler and Valmet – are pivoting redundant production lines towards defence contracts, as rising geopolitical tensions unlock a surprising new revenue stream. Ian Henry
China overtakes Japan as global vehicle export leader Chinese carmakers, led by BYD and Chery, are reshaping the global auto export market. Vehicle shipments hit record levels in 2024–2025, with EVs accounting for 40% of exports. Ian Henry
Japanese vehicle makers look to China for EV growth Mazda, Toyota and Nissan are focusing on EV production in China with local partners. This has implications for European EV investment by Chinese vehicle companies Ian Henry
Inside Landshut: BMW bets on in-house battery brains At BMW Group's Plant Landshut in Lower Bavaria, a traditional foundry is quietly becoming one of the automotive industry's most ambitious proving grounds for in-house electronics manufacturing, workforce reinvention, and the possibilties of what a component plant can become. Ilkhan Ozsevim
Daimler Truck reshuffles plant leadership across Germany Four leadership transitions across three of Mercedes-Benz Trucks' most strategically significant German plants signal a deliberate recalibration of the manufacturing hierarchy as the electric transition accelerates. Ilkhan Ozsevim
Why Bratislava has become Volkswagen’s most versatile plant As the electric Cayenne joins the line in 2026, Bratislava highlights how Volkswagen balances complexity, volume and flexibility at a single site. Timo Gilgen
BMW starts pre-series production of the new i3 at the Munich plant With the first pre-series vehicles of the new i3, the final phase before the series launch of the Neue Klasse begins at BMW's Munich headquarters in the second half of 2026. Timo Gilgen
How Mercedes-Benz is revamping its assembly concept More than 40 new models by 2027 increase complexity in assembly. Mercedes-Benz relies less on maximum robotics and more on data, digital twins, and AI-supported quality assurance in the ongoing process. Timo Gilgen
EU-India pact redraws vehicle production parameters Quota-based tariff cuts to 10% and zero duties on components herald manufacturing shift as European OEMs navigate India's expanding premium segment while protecting domestic EV investments. Ilkhan Ozsevim
Geopolitics and shifting investment plans reshape 2026 automotive strategy As 2026 begins the automotive industry faces intensifying pressures from geopolitics, tariffs and cost constraints with investment priorities are being reset and flexibility becoming critical Ian Henry
Greenland: Trump's unprecedented tariff play shakes EU automotive production President Trump's demand that Denmark sell Greenland has triggered threats of escalating tariffs on eight European nations, sending automotive shares plummeting and forcing manufacturers to confront yet another layer of trade uncertainty. Ilkhan Ozsevim
2026 and the knowledge capture race reshaping auto production As 2026 unfolds, automotive manufacturing confronts an urgent paradox. Veteran technicians retire in waves whilst electrification demands new skills. The industry's response transforms institutional memory into digital intelligence before time runs out. Ilkhan Ozsevim
Why Ford is turning to Renault for its next B-segment EVs Ford’s decision to source two small electric vehicles from Renault’s AmpR platform marks a shift away from deep alliances toward pragmatic manufacturing partnerships. Ian Henry
Ford-Renault Alliance: Ampere Platform to Power New European EVs The landmark manufacturing alliance between Ford and Renault Group not only anchors Ford’s passenger car revival in Europe but also provides a major boost to Renault’s Ampere electric vehicle strategy by allowing the French OEM to fully utilise its EV production capacity and plants in Northern France. Ilkhan Ozsevim
BMW’s Neue Klasse transforms its electric vehicle architecture BMW’s Neue Klasse introduces a new electric platform built around central computing, in-house energy control, structural batteries, and an 800-volt system that delivers faster charging, sharper dynamics, and a software-led driving experience. Andrea Hoffmann-Topp
A new BMW battery powerhouse rises in Lower Bavaria BMW's Straßkirchen is a record-speed factory that redefines regional strength and industrial ambition Andrea Hoffmann-Topp
Volkswagen's new production leadership: From Palmela to Martorell Volkswagen is entirely restructuring the responsibilities of the production board member role after Markus Haupt's move to Seat CEO created a vacancy, electing not to appoint a new member. Timo Gilgen
Great Wall Motor eyes 300,000-unit European plant by 2029 Great Wall Motor is exploring its first European plant, likely in Spain or Hungary, aiming for 300,000 vehicles a year by 2029 to revive its regional sales. Ilkhan Ozsevim
Inside Palmela: How VW transformed a 30-year-old factory for net zero From geothermal networks to electrified paintshops and closed-loop metal recycling, Volkswagen's Palmela plant demonstrates how legacy factories can achieve significant decarbonisation—while confronting hard truths about polymer contamination and circularity limits. Ilkhan Ozsevim
Nexperia turns: Beijing lifts ban following Trump-Xi summit deal China has reversed export restrictions on critical automotive semiconductors following diplomatic intervention at the highest levels, though European manufacturers remain cautious about the speed and scope of the resumption. Ilkhan Ozsevim
Porsche and VW dial back EV ambitions as market shifts and costs mount Facing cooling demand and mounting platform delays, Porsche and the wider Volkswagen Group are scaling back their electric vehicle rollout plans. With €5 billion in write-downs, postponed launches, and a return to ICE and hybrid models, the road to electrification is no longer a straight line. Ian Henry
Leapmotor's LFP-powered B10 exposes European EV deficits Chinese EV maker Leapmotor is disrupting Europe's compact SUV segment with aggressive pricing and imminent local production at Stellantis facilities in Spain, threatening incumbents with tighter margin management. Ilkhan Ozsevim
Europe’s carmakers cut production as overcapacity bites Stellantis, Volkswagen, and Ford are pausing production at multiple plants across Europe amid falling demand, rising inventories, and shrinking market share. With utilisation rates dropping, industry-wide plant closures are beginning to look inevitable. Ian Henry
Renault, Nissan, and Mitsubishi ramp up EV production at Ampere’s Douai plant The Renault-Nissan-Mitsubishi Alliance is accelerating its electric vehicle strategy at Ampere’s Douai plant, preparing for the launch of the all-electric Nissan Micra and Mitsubishi Eclipse Cross. The modular facility now serves four brands with six EV models. AMS Editorial
Magna to build Xpeng and GAC EVs at Graz facility Magna expands its footprint in the electric vehicle (EV) sector with two major new contracts to assemble models for Chinese automakers Xpeng and GAC AMS Editorial
CEA and ProLogium partner to develop removable and recyclable solid-state battery module The prototype will aim to showcase how Design-for-Disassembly could reshape battery production and recycling in Europe, which will be demonstrated at IAA Mobility 2025. Anushka Dixit
Volkswagen accelerates AI-powered production with 5-year AWS extension The platform now hosts more than 1,200 AI-driven applications, ranging from real-time image-based quality inspections to energy optimisation, with machine learning executed via AWS services such as Amazon SageMaker. Anushka Dixit
A new generation of automation at Mercedes-Benz’s Düsseldorf plant Blending AI and automation, Mercedes-Benz's Düsseldorf van plant is taking a major step in automation with the deployment of a four-legged robotic assistant – Aris Nick Holt
EU carmakers say 2035 CO2 targets unworkable Europe’s leading automotive executives are pressing Brussels to rethink its car and van CO2 rules, warning that rigid 2030 and 2035 targets are no longer realistic amid rising costs, import dependence and trade barriers. Ilkhan Ozsevim
Welding innovations for large format gigastamped parts Production of large format gigastamped parts is driving innovations in joining technologies to speedup process times and improve performance and efficiency Nick Holt
Mitsubishi looks to asset-light approach for European and US markets Mitsubishi will leverage Renault-Nissan partner’s manufacturing operations as part of an asset-light approach to European and US vehicle production Ian Henry
Small EVs offer big production and industrial advantages A new report argues that smaller, more affordable electric vehicles are central to reducing supply risks, improving competitiveness and restoring growth in global automotive markets. Ilkhan Ozsevim
Europe: Chinese brand’s sales and localised production on the increase Despite steep EU tariffs, Chinese automakers are rapidly expanding their footprint across Europe – doubling market share. With hybrid models gaining traction and production scaling locally, their momentum shows no signs of slowing. Ian Henry
Europe: EV investment continues but managing capacity is an issue Despite billions invested in electric vehicle production and battery supply chains, many European plants are grappling with low utilisation, underwhelming EV sales, and structural overcapacity. Can Europe's auto industry recalibrate to remain competitive? Ian Henry
Mercedes Chairman urges EV "reality check" on EU 2035 car ban lest region “collapse” Mercedes-Benz’s Ola Källenius warns Europe’s automotive industry could collapse under a rigid petrol and diesel ban by 2035, urging a technology-neutral and economically sustainable path. Ilkhan Ozsevim
UK automotive output slumps amid EV and cost challenges UK automotive manufacturing faces its toughest half-year since 1953 outside the pandemic. While EV output grows, cost pressures, unclear incentives and supply shortages threaten recovery plans. Megan Kelly Ilkhan Ozsevim
Report: Regional resilience despite volatility for automotive production The S&P Global Mobility July 2025 forecast highlights regional resilience and challenges in light vehicle production. Despite volatile trade, North America and Greater China show surprising strength, as other regions seek to recalibrate. Ilkhan Ozsevim
Volvo rebalances production geography due to US tariffs Like many European OEMs, Volvo is facing additional costs to import vehicles into the US. This challenge is seeing production strategies being quickly revised and manufacturing of some models relocated. Ian Henry
Washington’s tariff gambit upends vehicle production map Fresh US tariffs are upending EV strategies, accelerating reshoring, stalling imports and forcing automakers to overhaul production footprints and future investment plans. Ilkhan Ozsevim
European vehicle makers navigate the challenging US tariffs The European vehicle manufacturing sector faces a multitude of challenges including tariffs imposed by President Trump. OEMs are now reviewing their export strategies and manufacturing networks. Ian Henry
Polestar expands European production with new Polestar 7 in Slovakia Polestar is advancing its production strategy with a new European manufacturing footprint, shared platforms with Volvo Cars, and the forthcoming Polestar 7 SUV set to launch from new Slovakia plant in 2028. AMS Editorial Nick Holt
Tariffs, competition and challenging markets put European OEMs under more pressure The European vehicle manufacturing sector faces major challenges amidst ongoing geopolitical and economic turmoil. This review looks at US tariffs, the slower adoption of electric vehicles (EVs), low factory utilisation, and the rising competition from the Chinese vehicle manufacturers. Ian Henry
Stellantis appoints Fernando Andreu to lead EV manufacturing expansion at Ellesmere Port As Stellantis boosts its electric van output, the Ellesmere Port plant welcomes new Plant Director Fernando Andreu, who will oversee production of medium-sized battery electric vans alongside the site’s existing small van assembly line. AMS
How flexibility, digitalisation and workforce agility are reshaping auto manufacturing From multi-powertrain assembly lines and digital twin-enabled operations to agile supply networks and adaptive workforce models, OEMs and suppliers are redesigning the production floor for a future that rewards flexibility and responsiveness. Anushka Dixit
Europe’s EV industry faces china threat, recycling gaps and tariffs, warns SSAB PARTNER CONTENTThis content was produced by Automotive Manufacturing Solutions in partnership with SSAB.SSAB’s Erik Nymann warns Europe’s BEV industry must move faster to counter China’s battery dominance, US tariffs, and a widening gap in recycling and infrastructure warned that Europe’s electric vehicle industry faces mounting pressure from geopolitical shifts, battery imports, and weak recycling systems. Michael Nash reports. AMS
Automating complexity: How JLR Is futureproofing production and skills From goods-to-person automation and modular design strategies to technical training and career paths, Loretta Dittrich, logistics director for global manufacturing engineering explains how the OEM is reshaping both systems and skills to meet the demands of more customised, digitalised vehicle production. AMS Editorial
Hybrid powertrains will continue to support the transition to vehicle electrification Weak EV demand, critical mineral supply challenges and tariff-driven market uncertainty keeps hybrid vehicles in the big picture for model development and production investments. Ian Henry
UK vehicle production slips behind global leaders as China and North America accelerate EV manufacturing, trade alignment and industrial policy AMS explores why the structural forces behind Britain’s vehicle production are in decline, contrasting it with the strategic clarity and industrial momentum driving EV investment across North America, and preeminently. Ilkhan Ozsevim
UK automotive production hits lowest April level since 1952 as exports falter and policy uncertainty clouds EV transition UK car and commercial vehicle production fell sharply in April, marking the worst start to a year since 2009. As exports decline and policy uncertainty looms, the industry calls for urgent action to restore competitiveness and support the EV transition. Ilkhan Ozsevim
Inside Dräxlmaier’s digital drive: COO Arno Güllering on AI, mindset shifts and global smart factory strategy In a revealing interview at the Automobil Produktion Kongress in Munich, Arno Güllering, chief operating officer of Dräxlmaier Group, shares how the global supplier is accelerating its smart factory transformation. From unexpected digital frontrunners like Tunisia to the growing role of generative AI in maintenance, Güllering discusses his first-year priorities and why a shift in mindset is just as critical as technology. Christopher Ludwig
Automotive expert Tunç Kip: Human-machine interfaces essential in boosting flexibility, quality, and performance in global manufacturing From the factory floor to upstream design, digital human-machine interfaces are enabling smarter, leaner, and more flexible vehicle production - but humans need to be at the centre of gravity for it to work. Ilkhan Ozsevim
Toyota to build GR Corolla in the UK starting 2026 Toyota Motor Europe has confirmed that its Burnaston plant in Derbyshire will begin production of the Toyota GR Corolla in 2026, marking a significant expansion of the company’s high-performance GR (Gazoo Racing) lineup. AMS
How Arno Güllering wants DRÄXLMAIER Group to harness shopfloor visualisation and genAI in production and maintenance The tier-1 supplier has established a highly connected production and logistics network, with a strong emphasis on data visualisation and a roadmap for AI. But to stay competitive and resilient, COO Arno Güllering wants to ensure both plants and HQ have a mindset ready to embrace change. Christopher Ludwig
Mercedes-Benz blends AI, humanoid robots and craftspeople at its Digital Factory Campus to redefine the boundaries of human-machine collaboration in vehicle production At its Digital Factory Campus in Berlin, Mercedes-Benz is pioneering new forms of human-machine interaction, from generative AI agents to humanoid robots, blending physical and digital intelligence in its production system. Ilkhan Ozsevim
Cybersecurity: Building defence-in-depth into smart factories PARTNER CONTENTThis content was produced by Automotive Manufacturing Solutions in partnership with Siemens.Seamless connectivity between IT and OT systems is essential to smart factory operations. But this integration expands the attack surface, exposing enterprises to escalating cyber threats AMS
Volvo announces 3,000 job cuts as EV sales drop and projects react Volvo Cars is reducing its workforce by 3,000, primarily in Sweden, as part of a $1.9 billion cost-cutting plan. The move follows a significant decline in electric vehicle sales and a strategic shift in the company’s electrification goals. Ilkhan Ozsevim
How JLR’s circular manufacturing drives global EV growth and decarbonisation Tomasz Jozwiak explains how Jaguar Land Rover is driving circularity across its operations by reusing and refurbishing manufacturing assets, cutting emissions, saving millions, and supporting electrification. Ilkhan Ozsevim
BMW develops next-level digital manufacturing at Landshut and Regensburg plants BMW’s Landshut and Regensburg plants showcase how AI, automation, and smart logistics are transforming component production into digitally driven, future-ready operations. Nick Holt
JLR and Daimler Truck are building resilience through flexible manufacturing, agile supply chains and modular production systems JLR and Daimler Truck are adapting their global production systems to meet rising demand for vehicle personalisation, electrification and supply resilience. From simulation to system design, flexibility is now built in from the start. Ilkhan Ozsevim
The rise of HMI: Human-machine synergy in smart manufacturing Human-Machine Interfaces (HMIs) are no longer simple control panels; they are intelligent, connected systems that empower operators with real-time insights, intuitive workflows and predictive guidance. As HMI technology evolves, it is reshaping how workers interact with automation, improving ergonomics, safety and efficiency, while bridging the gap between cyber-physical systems and human expertise. Anushka Dixit
How Mercedes-Benz, BMW and Dräxlmaier are using digitalisation, automation and AI to transform production, logistics and sustainability across their global manufacturing networks European automotive manufacturers are building digitally integrated production systems across their global operations to increase resilience, reduce emissions and prepare for new vehicle architectures and future technologies Götz Fuchslocher
Nissan to slash 20,000 jobs and abandon battery plant as new CEO restructures operations after mounting losses in US and China Nissan is preparing to axe 15% of its workforce, close multiple plants and abandon a billion-dollar EV battery factory, as new CEO Ivan Espinosa steers the carmaker through worsening losses and market missteps. Ilkhan Ozsevim
China’s rapid rise in electric vehicle adoption is reshaping global auto manufacturing, forcing Western OEMs to rethink costs, portfolios and consumer strategies As China leads the global EV transition with record-breaking sales and technology advances, Western carmakers face mounting pressure to cut costs, target regional needs and rethink loyalty strategies. Ilkhan Ozsevim
5G networking: How JLR is building smarter factories As manufacturing operations become more data-driven, traditional network technologies are struggling to keep up. Steve Mason, JLR’s Advanced Digital Technologies Manager for Global Industrial Operations speaks to AMS about the integration of 5G networks into factory environments. Nick Holt
Stellantis: too big to fail or too big to be managed? With Stellantis experiencing financial woes and now facing tariff challenges across both its North American and European arms, its senior management team will be tested and stretched more than ever. Ian Henry
Volvo Cars begins EX30 electric SUV production at Ghent, adding jobs and capacity to meet high demand across Europe Volvo Cars has started building its best-selling EX30 EV at its Ghent plant, investing €200m ($227m) to expand flexible production, create hundreds of new jobs and align output more closely with growing European demand. Ilkhan Ozsevim
As VW cuts back in Germany, Slovakia and Spain emerge as new pillars of cost-effective and future-focused production across Europe As VW’s traditional German plants face uncertainty, its long-established facilities in Bratislava and Pamplona are stepping into the spotlight—producing top-selling models and gearing up for a new era of electric vehicles. Timo Gilgen
Mercedes-Benz lays foundation for advanced paint shop in Sindelfingen, fusing sustainable design with digital twin, AI and smart energy management Mercedes-Benz is investing heavily in a new state-of-the-art paint shop near Factory 56 in Sindelfingen. Built with Dürr, the site will feature AI, digital twins and smart energy systems to cut emissions and resource use by half. Yannick Tiedemann
UK competition regulator fines 10 carmakers and trade bodies over collusion in green advertising and recycling disclosures The UK’s competition watchdog has fined major carmakers and two trade bodies over £77m for colluding on green advertising. A whistle-blower tip from Mercedes-Benz exposed years of consortium activity that limited consumer choice. Ilkhan Ozsevim
Audi pioneers virtual control systems with Siemens and Broadcom to transform production efficiency and digital automation in its Böllinger Höfe bodyshop Audi is rolling out virtual programmable logic controllers at its Böllinger Höfe site with Siemens, Broadcom and Cisco, replacing hardware with cloud-based automation to enhance agility, scalability and environmental efficiency Ilkhan Ozsevim
Jaguar Land Rover accelerates EV production with hairpin winding machines for high-efficiency electric motors at its Wolverhampton site At its Wolverhampton plant, Jaguar Land Rover is deploying high-speed hairpin winding machines to increase electric motor performance while retraining its workforce for a future of electric propulsion. Ilkhan Ozsevim
BMW ramps up Debrecen plant with cutting-edge modular assembly to lead Neue Klasse electric vehicle production from late 2025 BMW’s all-electric plant in Debrecen enters its final phase before full production. With modular systems, digital twin planning and just-in-sequence delivery, the site signals the future of scalable, fossil-free manufacturing. Ilkhan Ozsevim
At its Berlin Digital Factory Campus, Mercedes-Benz is boosting its connected manufacturing through AI, cloud platforms and human-machine collaboration across its global network At its historic Berlin-Marienfelde plant, Mercedes-Benz is building a new model of connected manufacturing. Through MO360, AI and cloud integration, it is turning data into action across a globally standardised production network Ilkhan Ozsevim
HORSE accelerates digital twin integration at Valladolid to optimise powertrain production, enhance sustainability and redefine EV manufacturing strategies HORSE, the Renault-Geely joint venture, is harnessing digital twins at its Valladolid plant to transform powertrain production, boost flexibility in EV output, reduce emissions and embed data-driven decision-making across its operations. Ilkhan Ozsevim
JLR expands EV production with 150 new UK roles supporting Range Rover Electric and next-generation electric vehicle manufacturing JLR is expanding its UK workforce with 150 new maintenance roles to support EV production. With Solihull and Wolverhampton at the heart of its transformation, the company is investing in people, technology and electrification. Ilkhan Ozsevim
BYD considers establishing a third European assembly plant in Germany, aiming to bolster its presence in the region amid challenges of high operational costs and EU import tariffs. Chinese electric vehicle manufacturer BYD is exploring the establishment of a third assembly plant in Europe, with Germany as a potential location. This move aims to bolster its European market presence, circumvent EU import tariffs, and address challenges such as high operational costs. Ilkhan Ozsevim
hofer powertrain and Pollmann International accelerate EV powertrain manufacturing hofer Powertrain and Pollmann International have teamed up to accelerate the industrialisation of next-generation electric powertrain solutions. The partnership aims to bring advanced EV powertrain technologies to market faster. Nick Holt
A Mckinsey report warns that Europe’s automotive industry must adapt rapidly to electrification, software and global competition or risk falling further behind Europe’s automotive industry is under pressure. A McKinsey report outlines five major disruptions that threaten its future. From software to supply chains, the industry must move fast to avoid losing ground to global competitors. Ilkhan Ozsevim
Global battery industry enters new phase as demand surges and prices drop below key cost threshold for Electric Vehicles The global battery industry has entered a transformative phase. EV demand is pushing annual battery needs past 1TWh, while prices fall below a key cost threshold. China remains dominant, but market shifts and consolidation are poised to reshape supply chains worldwide. Ilkhan Ozsevim
BMW plants prepare for a new era with Neue Klasse production As BMW gears up production towards its Neue Klasse electric vehicles, the factories are to remain flexible. Gotz Fuchslocher looks at the strategies the manufacturer is pursuing as it prepares to launch production of the new models. Götz Fuchslocher
EU allows automakers flexibility for 2025 emissions targets to be averaged over 2025-2027, easing regulatory pressure The European Commission has eased 2025 CO2 targets, averaging them over 2025-2027. While this relieves short-term pressure, it raises concerns over Europe’s ability to stay competitive with China in the EV race. Ilkhan Ozsevim
IONETIC strengthens leadership with Steve Boulter as CTO to drive innovation and growth in EV battery pack technology IONETIC has appointed Steve Boulter as Chief Technology Officer to lead the expansion of its Arc technology stack, driving cost-effective and scalable battery pack solutions for niche vehicle manufacturers. Ilkhan Ozsevim
Trump’s 25% tariffs on Mexico & Canada take effect, China import tax rises to 20% Donald Trump’s 25% tariffs on imports from Mexico and Canada have officially taken effect, along with an additional 10% increase on Chinese goods, raising the total import tax to 20%. AMS Editorial
Evolution of EV platforms: Innovations in design, manufacturing, and scalability Electric vehicle architectures must be adaptable, scalable, and cost-effective, but evolving battery technologies, crash protection, and manufacturing processes add complexity. While the skateboard design has become standard, innovations like gigacasting and hybrid adaptability are reshaping the industry. Automakers are racing to refine EV platforms, balancing speed to market with efficiency and safety in an increasingly competitive landscape. Nick Holt Anushka Dixit
Renault expands circular economy with new polish repair facility for sustainable used car refurbishment The French car manufacturer Renault has just opened a special workshop in the largest eastern EU market - even though Poland is not necessarily one of its strongest locations. The issue of sustainability plays an important role. By Sebastian Becker
Accelerating EV innovation transforms design and manufacturing processes as Toyota and Volkswagen lead cross-functional integration and digital twin adoption for future production Industry experts at the AMS Evolution panel examine the accelerating EV shift and its impact on design and manufacturing. Toyota and Volkswagen share insights on engineering flexibility and digital twin simulation to streamline production Ilkhan Ozsevim
Why global automotive innovators must embrace Design For Manufacture to power production in an environment of increasing complexity and fierce foreign competition Automotive manufacturers are streamlining production with Design for Manufacture (DFM), cutting complexity, reducing costs and driving EV innovation. In In this article, experts reveal the key strategies and digital tools that are reshaping vehicle production. Ilkhan Ozsevim
Mercedes-Benz develops flexible van architecture for EV and ICE powertrains To meet customer demand Mercedes-Benz Vans will offer vans with ICE powertrains alongside electric vehicles (EV) built on a single architecture going forward. Nick Holt
Verne breaks ground on Croatia’s first autonomous EV factory, a milestone for digital and green manufacturing at VGP Park Zagreb Construction has begun on Croatia’s first autonomous EV production facility at VGP Park Zagreb. Led by Verne and backed by VGP, the factory will use cutting-edge technology to manufacture and test driverless electric vehicles, targeting global markets from 2026. Ilkhan Ozsevim
Two-thirds of consumers consider EVs but cost and sustainability concerns persist in the shift to electrification - TCS’s Anupam Singhal shows the way A recent study by Tata Consultancy Services revealed growing consumer interest in EVs, yet cost concerns and sustainability debates continue to shape the industry’s trajectory. As manufacturers invest in electrification, how will they address these challenges? Ilkhan Ozsevim
Flexis accelerates European electric van manufacturing with a shared platform and localised production strategy Flexis, the electric van joint venture between Renault and Volvo, is leveraging a shared platform, European battery production and modular manufacturing to cut costs and enhance efficiency. With production set to begin in 2025, the company is positioning itself as a leader in scalable electric commercial vehicle production. Ilkhan Ozsevim Megan Kelly
Will Volkswagen’s surplus German plants become Chinese production operations? As European vehicle makers continue to face challenging global markets and increased costs, many are having to make difficult decisions around underutilised production operations. Ian Henry looks at how Chinese OEMs could potentially buy or utilise some of Volkswagen’s production sites. Ian Henry
JLR and partners push seat foam circularity forward through digital tools and collaboration, accelerating sustainable material reuse in luxury vehicle production JLR’s breakthrough in seat foam circularity is powered by digital tools, data-driven traceability and production/supply chain collaboration. The Circularity Lab’s ‘learn through doing’ approach is setting new industry benchmarks for material reuse and sustainable innovation. Ilkhan Ozsevim reports. Ilkhan Ozsevim
Nissan slashes jobs, closes 3 factories and scales back production in a bid to recover from sustained losses and a failed merger with Honda Nissan is closing factories, slashing jobs and scaling back production as it fights to reverse sustained losses. CEO Makoto Uchida is under pressure after merger talks with Honda collapsed. But analysts warn the measures may not go far enough to secure the company’s future. Ilkhan Ozsevim
EU invests in AI to transform automotive manufacturing with ‘AI smart factories’, automation and next-generation production technologies The EU’s new InvestAI fund will inject €200 billion ($208.4bn) into AI, transforming European automotive manufacturing. With AI gigafactories and smart factory technology, this initiative aims to drive automation, digitalisation and next-generation production systems. Ilkhan Ozsevim
Mercedes-Benz introduces new paint finish to improve sustainability at Wörth plant In a move toward reducing the facility’s carbon footprint, the Mercedes-Benz plant in Wörth is rolling out a new painting technology for its truck cabs, which is expected to cut energy consumption by up to 40%. Nick Holt
US tariffs on Mexico and Canada threaten North American auto production and supply chains, raising costs for manufacturers The US is threatening to impose tariffs on automotive imports from Canada and Mexico, testing the resilience of North American manufacturing. The move could drive up costs, disrupt supply chains, and challenge the stability of the US-Mexico-Canada Agreement (USMCA), just as the industry navigates nearshoring, investment shifts, and electrification. Ilkhan Ozsevim
Audi is transforming vehicle production with AI-powered image processing, eliminating errors and setting new standards for quality control and smart factory innovation Artificial intelligence is accelerating transformation in automotive production. Audi’s Industrial Computer Vision is proving how AI-driven image processing enhances quality control, minimises defects and paves the way for scalable smart factory innovation. Ronja Schmiedchen
JLR expands sustainable paint facilities with £65m ($80m) investment to meet soaring demand for personalised luxury vehicle finishes across its brands JLR is expanding its paint operations with a £65m ($80m) investment, meeting soaring demand for bespoke vehicle finishes while cutting energy and water use at key sites in the UK and Slovakia. Ilkhan Ozsevim
AAM’s $1.4bn acquisition of GKN Automotive could mark a major shift in automotive manufacturing, strengthening its position in driveline systems and electrified vehicle production American Axle & Manufacturing’s $1.4 billion acquisition of GKN Automotive is set to reshape global automotive manufacturing, strengthening its position in driveline systems and EV production as the industry moves towards electrification Ilkhan Ozsevim
How AI-powered humanoid robots are changing auto manufacturing at BMW, Tesla, and Mercedes-Benz Humanoid robots powered by AI and advanced robotics could transform automotive manufacturing and production processes. Companies like BMW, Tesla, and Mercedes-Benz are preparing for a wider deployment of these robots to enhance efficiency, address labour shortages, and improve factory automation with capabilities like adaptive learning, human-robot collaboration, and real-time decision-making. Anushka Dixit
Automotive suppliers and producers confront existential crisis: mass layoffs and plummeting electric vehicle investments threaten European manufacturing Major automotive suppliers including Bosch and Continental announce massive workforce reductions as electric vehicle market challenges intensify European manufacturing sector’s most significant restructuring in decades. Ilkhan Ozsevim
JATCO opens new manufacturing facility to supply electric vehicle powertrains for Nissan’s Sunderland plant Nissan and the Japan Automatic Transmission Company (JATCO) have secured a £50m investment deal, in partnership with the UK government, to create a new manufacturing plant in Sunderland. Nick Holt
Polestar plans European production of imminent Polestar 7, moving away from China in nearshoring drive, solving for supply chain complexities Polestar aims to hit profitability by 2025 with Polestar 7 to be built in Europe, exiting China in regionalisation move enhancing supply chain resilience. The carmaker’s strategy includes streamlined product lines eyeing growth targets for premium EV market. Ilkhan Ozsevim
Dürr to equip BYD’s first European passenger car factory in Hungary with advanced sustainable painting and cleaning technologies, marking a milestone for both companies, and the EU tariff question BYD, one of China’s largest EV makers, has chosen Dürr to equip its first European car plant in Hungary with advanced painting and cleaning technology. This collaboration combines precision engineering with sustainability, showcasing the future of European EV production. Ilkhan Ozsevim
HORSE launches new high-performance eMotor production at Aveiro, Portugal, for hybrid and plug-in hybrid vehicles, enhancing automotive electrification HORSE, a leader in hybrid and combustion powertrain solutions, has started producing its high-performance eMotor at Aveiro, Portugal. Designed for hybrid and plug-in hybrid vehicles, the motor delivers 49kW and 212Nm torque, with a capacity of 160,000 units annually. Ilkhan Ozsevim
Coventry and Warwick Gigapark aims to transform UK EV battery production amid competition and policy pressure The Coventry and Warwick Gigapark seeks to anchor the UK’s position in Electric Vehicle (EV) battery Production. With 5.7m sq.f of industrial space, incentives, and a central location, it’s a critical response to ZEV mandates and global competition. Ilkhan Ozsevim
The automotive industry weighs the challenges of geopolitics and market factors in 2025 Trade wars, geopolitical tensions, mergers, increasing competition are all considerations that need to be addressed and navigated by vehicle makers and suppliers. Ian Henry highlights some of the key factors to look out for in 2025. Ian Henry
BMW Group strengthens circular economy through SK tes battery recycling, advancing sustainability in Europe and beyond The BMW Group has launched a partnership with SK tes to recycle high-voltage batteries across Europe. This closed-loop process reclaims critical materials such as cobalt, nickel, and lithium, boosting sustainability and reducing supply chain risks. Ilkhan Ozsevim
Rolls-Royce invests £300m to extend Goodwood manufacturing facility The £300m site extension will expand Bespoke and Coachbuild capabilities, driven by a 10% increase in Bespoke content value per motor car year-on-year, and support future EV production. Nick Holt
How AI is transforming automotive manufacturing: A deep dive into key technologies, optimisations and efficiency gains Automotive production is undergoing a seismic transformation with Artificial Intelligence driving unprecedented innovation. From predictive maintenance to autonomous robotics and generative design, here’s how AI is enhancing precision, adaptability and efficiency. Anushka Dixit
Volkswagen to cut 35,000 jobs and shift Golf production to Mexico amid huge German manufacturing overhaul Volkswagen announces a significant restructuring of its German manufacturing operations, including 35,000 job cuts by 2030 and the relocation of Golf production to Mexico. The plan aims to reduce production capacity by 734,000 units and save €15 billion ($15.45 billion) annually, addressing overcapacity and high labour costs to ‘enhance competitiveness’ in automotive production crisis. Ilkhan Ozsevim
How Opel Eisenach’s New Grandland EV Production Blends Lean Principles, Flexibility, and Automation for Competitive Advantage in a Changing Industry The Opel plant in Eisenach exclusively produces the new Grandland – the brand’s flagship. Plant manager Jörg Escher explains in an interview what impact the switch to the new model will have on the site. Timo Gilgen
2024 wrap up and 2025: EV batteries, gigafactories, sustainability and smart factories in auto manufacturing Take a look back at AMS’ biggest stories in automotive manufacturing in 2024, and our predictions for 2025 from smart factories to digital twins and more AMS
How algae can turn CO2 emissions into sustainable carbon fibres CO2 to carbon? Yes, it’s possible! Researchers at the Technical University of Munich are binding carbon dioxide using algae and using it to produce high-quality carbon fibers. The process works, there’s just one hurdle. Chris Löwer
JLR’s Rudy the Robot will be hard at work this Christmas in Gaydon JLR will be using an automated robot over Christmas to carry out a lifetime of door usage checks within 12 weeks, completing 84,000 door shuts. Megan Kelly
VW Wolfsburg plant kicks-off Tayron production with precision and digital innovation The VW main plant is once again producing four different models. After the Seat Tarraco is phased out, the VW Tayron is taking its place. Read how the start-up worked here. Timo Gilgen
Skoda’s Andreas Dick on driving flexible manufacturing, digitisation and the role of AI in transforming automotive production for future competitiveness Two measures are at the top of Skoda’s new production boss, Andreas Dick’s, to-do list: digitalisation and flexibility. In the interview, he also reveals what impact the weak demand for electric cars has on his area of responsibility. Yannick Tiedemann
PowerCo partners with Alterric and EnviTec to power Salzgitter Gigafactory with 3 Terawatt Hours of green energy over the next decade PowerCo SE has secured 3 terawatt hours of green electricity for its Salzgitter gigafactory through long-term agreements with Alterric and EnviTec Biogas. These partnerships will cut 115,000 tonnes of CO2 emissions annually and support Europe’s renewable energy goals. Ilkhan Ozsevim
BMW’s new aeroacoustics and Electric Drive Centre features world’s largest and quietest wind tunnel enhancing acoustic research for Electric Vehicles BMW has inaugurated its Aeroacoustics and Electric Drive Centre at the Research and Innovation Centre in Munich. The facility features the world’s largest and quietest vertical acoustic wind tunnel, enabling precise measurement of aerodynamic noise in electric vehicles. Ilkhan Ozsevim
Stellantis struggles with managing multi-brand complexity and looks to regroup following Tavares resignation Carlos Tavares’ tenure in charge of Stellantis has ended abruptly but was the job of developing, producing and selling such a diverse range of brands across different continents an impossible one? Ian Henry unpicks some of the complexity facing Tavares and his team. Ian Henry
Stellantis advances its battery chemistries and improves sustainability by investing with CATL to build Spanish gigafactory Stellantis and Chinese battery manufacturer CATL have formed a joint venture to invest up to €4.1 billion ($4.3 bn) to construct a large-scale lithium iron phosphate (LFP) battery plant in Spain. Megan Kelly
Ford’s Halewood facility begins production of electric drive units strengthening the UK’s role in EV manufacturing The electrification of Ford’s Halewood plant is more than just a strategic pivot; it’s a testament to the company’s vision for sustainable automotive manufacturing. By producing over 420,000 electric drive units annually, the plant will power Ford’s top-selling EV models and support Europe’s transition to zero-emission vehicles. Ilkhan Ozsevim
Nissan’s Sunderland plant: Electric Vehicle hub or cost-cutting casualty amid global restructuring? Nissan’s Sunderland plant, pivotal to its EV ambitions, faces an uncertain future amid a sweeping cost-cutting drive. As CEO Makoto Uchida contends with falling sales and restructuring, the UK facility’s strategic importance may yet shield it from drastic cuts. Ilkhan Ozsevim
Exclusive: How Henkel is co-developing the EV batteries of the future at its Battery Engineering Center PARTNER CONTENT This content was produced by Automotive Manufacturing Solutions in partnership with Henkel. Henkel, a global leader in adhesives, sealants and functional coatings, inaugurated its revolutionary Battery Engineering Center (BEC) within its Inspiration Center Düsseldorf (ICD) in November last year. Henkel invited AMS as its first visitor, to take a tour of the Battery Application Center (BAC) and Battery Test Center (BTC) within the BEC and the innovations happening inside. AMS
Watch: Henkel invites AMS for an exclusive look inside its Battery Engineering Center PARTNER CONTENTThis content was produced by Automotive Manufacturing Solutions in partnership with HenkelHenkel, a global leader in adhesives, sealants and functional coatings, inaugurated its revolutionary Battery Engineering Center (BEC) within its Inspiration Center Düsseldorf (ICD) in November last year. Henkel invited AMS as its first visitor, to take a tour of the Battery Application Center (BAC) and Battery Test Center (BTC) within the BEC and the innovations happening inside. AMS
Stellantis searches for new leadership amid market challenges and Tavares’ resignation Carlos Tavares steps down as CEO of stellantis, citing strategic differences. The OEM faces shrinking valuations, North American sales troubles, and a need for a stability Ilkhan Ozsevim
BMW’s iFactory Network expands automated driving technology across production with Dingolfing now acting as testing ground BMW’s dingolfing plant pioneers automated in-plant driving, achieving CE certification and setting a benchmark for efficiency in automotive production. Expansion across its global network is underway. Ilkhan Ozsevim
Gestamp employs gigastamping and advanced material solutions to drive lightweighting and sustainability The Spanish supplier believes it is well prepared for the transformation of the automotive industry. Innovations from a wide range of areas are intended to help. The company presented some of these at the IZB in Wolfsburg. Timo Gilgen
What next for Chinese investment in Europe? China’s economy is slowing, and the US is threatening high tariffs on Chinese imports. Against this backdrop Chinese OEMs are looking to expand operations in Europe. Ian Henry examines the opportunities and challenges. Ian Henry
Stellantis to shut Luton factory in EV transition as UK rules face scrutiny Stellantis will close its Luton factory, consolidating EV production at Ellesmere port. The decision hihglights tensions over UK EV mandates, as manufacturers push for policy reforms to boost demand and avoid penalties. Ilkhan Ozsevim
BMW group plant Regensburg integrates hydrogen to reshape production logistics by 2030 The Regensburg plant is transitioning its logistics fleet from electric to hydrogen power. With hydrogen filling stations and efficient refuelling, this shift aligns with the bmw iFACTORY vision of a digital, sustainable production future. Ilkhan Ozsevim
BMW debrecen ramps up for Neue Klasse production as test vehicles signal progress in electric innovation BMW group’s debrecen plant in hungary has commenced near-series production of the Neue Klasse x model. The facility’s advanced processes are rigorously tested as it prepares for full-scale electric vehicle manufacturing by late 2025. Ilkhan Ozsevim
BMW reinforces EV production quality with first phase go-ahead for new Wackersdorf battery testing centre in Germany BMW’s Wackersdorf facility, now home to an advanced battery testing centre, highlights the automaker’s push towards sustainability and precision in electric vehicle production. The €100 million ($105.65m) investment underscores BMW’s commitment to innovation. Ilkhan Ozsevim
Rivian and Volkswagen Group JV to create electric architectures and software The new joint venture (JV), with a potential investment of up to $5.8 billion, will see engineers from both partners developing software and electronics architectures and scale the electric vehicle platforms and architectures. Nick Holt
Nissan to cut 9,000 jobs globally, reduce Mitsubishi stake and bolster US and China EV plans as profits continue to decline With profits down 85 per cent year-on-year, Nissan is moving to align production with sales projections and reduce its Mitsubishi stake, while accelerating its EV push to compete in critical markets. The automaker’s revised strategy includes job cuts, cost reductions, and renewed alliances as part of its Arc turnaround plan. Ilkhan Ozsevim
Volkswagen grapples with high costs in Germany to address “decades of structural problems” says CEO Oliver Blume Volkswagen Group CEO Oliver Blume is pushing for aggressive cost reductions as the automaker confronts “decades of structural problems.” Rising German labour costs and sluggish market demand have intensified pressures on VW to overhaul its strategy. Ilkhan Ozsevim
How Trump’s presidency could reshape automotive production, trade relations, and the green transition for manufacturers across the US, Europe, and Mexico With Trump as President, automotive manufacturers are bracing for major policy shifts affecting production, tariffs, and the electric vehicle landscape. With opposing stances on trade and green policies, candidates Kamala Harris and Donald Trump could alter the course of the automotive sector across the US, Europe, and Mexico. Ilkhan Ozsevim
BMW Leipzig starts production of the second generation 2 Series Gran Coupé The new 2 Series Gran Coupé joins the 1 Series, 2 Series Active Tourer and MINI Countryman in production at Leipzig, with the four models with three different drive options made on a single production line. Nick Holt
Mercedes-Benz Trucks Mannheim plant to start production of eActros 600 components Series production of the eActros 600 will start at the end of November this year at the Mercedes-Benz plant in Wörth supported by components produced at Mannheim. Nick Holt
Watch now: How to maximise efficiency in battery tray manufacturing and integration This webinar showcased innovative, cost-efficient quality processes to assure 100% quality in battery manufacturing. New quality solutions from Hexagon enable automakers to detect defects efficiently and ensure a perfect fit into the underbody of the car.
HORSE’s smart factory model sets new standards in digital powertrain production, leveraging cobotics, virtual twins, and real-time data for efficiency and sustainability HORSE is pioneering a smart factory approach for powertrain production, integrating cobotics and virtual twins in a fully digital environment that adapts to changing demands, enhancing both efficiency and sustainability across its global operations. CTO Julien Faure, and CPEO, Antonio Vaz expound… Ilkhan Ozsevim
Mercedes-Benz opens battery recycling facility to create a closed loop system The new recycling facility, located in Kuppenheim, Germany, will utilise an integrated mechanical-hydrometallurgical process. Nick Holt
BMW Group Plant Regensburg honoured for excellence in large-scale assembly, recognised for flexibility, digital innovation, and leadership in prestigious Factory of the Year competition The coveted “Factory of the Year” award has gone to Regensburg in the category of large-series assembly. The plant was lauded for its remarkable flexibility, workforce dynamism, and cutting-edge digital innovation, further solidifying its place as a leader in automotive production. Ilkhan Ozsevim
Bodo Philipp joins MHP Consulting UK as CEO, driving digital transformation and building OEM partnerships to navigate the future of the UK automotive industry Bodo Philipp, with over 20 years of automotive experience at global names like Bugatti Rimac, Audi and Volkswagen, takes over as CEO of MHP Consulting UK. His mandate is to drive digital innovation, empower teams and strengthen partnerships with OEMs to navigate both traditional and EV sectors. Ilkhan Ozsevim
How BYD’s partnership with Apple shaped the future of EV battery technology Apple’s secret partnership with Chinese automaker BYD focused on developing long-range EV batteries. While Apple’s car project was shelved, BYD’s Blade battery benefited from the collaboration, becoming a key driver of its success in the competitive EV market. Ilkhan Ozsevim
General Motors shifts EV battery strategy by scrapping Ultium name as it balances EV ambitions with strong ICE demand The carmaker has announced it is making a strategic shift by dropping its Ultium battery branding as it reconfigures its EV business. While reaffirming its commitment to electric vehicles, GM also continues to invest in internal combustion engines to meet demand. Ilkhan Ozsevim
Chinese automaker GAC plans European EV production to counter 45% EU tariffs, aiming for half a million overseas sales by 2030, with first electric SUV launch set for mid-2025 Facing the imposition of tariffs on Chinese-made EVs, GAC, one of China’s largest carmakers, is considering European manufacturing to preserve market access. Its electric SUV Aion V will be showcased at the Paris Auto Show, with sales expected by 2025. Ilkhan Ozsevim
Volkswagen faces manufacturing challenges amid financial troubles Volkswagen is grappling with mounting financial troubles, signalling a worsening situation in its global manufacturing operations. With two profit warnings in three months, the automotive giant faces falling EV sales, factory underutilisation, and tariff threats from China. Ian Henry
“We cannot afford to make any mistakes” - Volkswagen’s Portugal boss Thomas Hegel Gunther It’s not easy being the manager of a VW plant these days. In an interview, Volkswagen’s Portugal boss Thomas Hegel Gunther explains what makes the home of the T-Roc so special and how his team is continually increasing effectiveness through various lean principles. Timo Gilgen
Scania progresses production by integrating remanufactured components on its main assembly line, reducing material use by 50% and cutting carbon emissions by 45% Scania has become the first truck OEM to integrate remanufactured components directly into the main assembly line. The innovative approach aims for a circular economy in vehicle production. Ilkhan Ozsevim
How BMW is ‘Designing for Circularity’ to become a sustainability leader in automotive production BMW’s Roberto Rossetti, Total Vehicle Life Cycle Development, elucidates BMW’s innovative ’Design for Circularity’ approach. From using recycled materials to optimising vehicle disassembly, BMW is redefining how vehicles are produced and consumed. Ilkhan Ozsevim
Hyundai and Skoda sign MOU on hydrogen tech collaboration Hyundai and Skoda will work together on hydrogen fuel cell technologies for mobility applications. Nick Holt
Northvolt slashes workforce by 1,600 as Europe’s largest EV battery manufacturer stumbles with slow demand, scaling issues, and Chinese competition, pausing major expansion plans Northvolt, once the great hope for Europe’s EV battery industry, is shedding 1,600 jobs and shelving expansion plans. With slow market demand and fierce Chinese competition, Europe’s green ambitions face a critical test, leaving Northvolt to recalibrate its strategy. Ilkhan Ozsevim
Stellantis turns to AI tools and fast deployment to cut production costs and launch times Stellantis chief manufacturing officer Arnaud Deboeuf reveals technologies across automation, factory planning and lineside logistics that reduce transition costs and time to market. Nick Holt Christopher Ludwig
Volkswagen’s plan to close two German assembly plants is an existential crisis for legacy auto – but only part of the solution VW’s announcement marks a pivotal moment for Europe’s legacy OEMs with huge repercussions for German production and broader European supply chains. Daniel Harrison, automotive analyst at Ultima Media assesses the causes, potential remedies, and opportunities. Daniel Harrison
Megacasting: a new frontier or unfounded flare-up for automotive production? From Tesla to Volvo, Megacasting is gaining traction. While it offers efficiency and sustainability benefits, challenges remain. Stellantis, however, remains unconvinced. Ilkhan Ozsevim
MD ELEKTRONIK shows how automation is reforming automotive cable assembly and the solutions that come with the change PARTNER CONTENTThis content was produced by Automotive Manufacturing Solutions in partnership with MD ELEKTRONIKMD ELEKTRONIK demonstrates why top quality and competitive pricing are critical to automotive production and supply AMS
Audi’s electric hopes rest on Györ Györ plays a special role in Audi’s production network. Just as important as the approximately 176,000 vehicles produced each year are the almost 1.7 million drives produced. Now Györ must make the transition to electromobility. Werner Beutnagel
Volvo’s 100% EV strategy shift: facing the unavoidable truth Lower-than-expected EV sales continues to have repercussions for production plans, with Volvo the latest vehicle maker to delay 100% EV target. Ian Henry
Watch Now: Next-Gen Gapfillers: Henkel’s Blueprint for Automotive Electronics This webinar explored Henkel’s latest innovations in thermal gap fillers, designed specifically for automotive electronics.
BMW’s ‘motionless’ and ‘silent’ wind energy system installed at Oxford plant in collaboration with Aeromine BMW’s commitment to sustainability shines through again as the OEM installs the UK’s first “motionless” wind energy system, offering a unique and efficient solution to traditional wind power challenges. The technology, developed by Aeromine Technologies, has the potential to revolutionize renewable energy production. Ilkhan Ozsevim
Reinventing the wheel: the race towards sustainable tyre production Nokian Tyres is building the world’s first zero-carbon tyre factory, with Michelin, Continental, Bridgestone, and Pirelli leading the charge with recycled materials, bio-based components, and innovative sustainable production methods. Ilkhan Ozsevim
Volkswagen warns of German plant closures and the end of job security amid EV struggles Volkswagen is considering closing key German plants and ending a long-standing job security scheme. This move comes as the automaker struggles with insufficient electric vehicle demand, reduced government subsidies, and the push for substantial cost savings. The decision could lead to significant job losses and marks a turning point in the company’s 87-year history. Ilkhan Ozsevim
Valmet Automotive’s battery business to become an independent company Valmet Automotive is making its Electric Vehicle Systems business an independent company with its own leadership. The company says it plans to target markets beyond automotive. Marcus Williams
Skoda builds updated Octavia at Kvasiny Skoda shuffles production to add Octavia to Kvasiny and free up capacity at Mlada Bolslav for Enyaq and Elroq models. Nick Holt
UK Car production slows as industry transitions to EVs according to SMMT The UK automotive industry faces a 14.4% production decline in July 2024, largely due to model transitions and supply chain issues. Despite this, the sector’s value holds steady at over £20 billion, with electrified vehicles comprising 37.5% of output. Ilkhan Ozsevim
BMW’s Debrecen plant hits fossil-free milestone with gas-free, sustainable Paintshop The Debrecen plant, set to launch pre-series production of the Neue Klasse, boasts a modern paint shop powered by renewable energy. Innovative technologies like power-to-heat, Heat Grid, and eRTO look to achieve maximum resource efficiency and sustainability. Ilkhan Ozsevim
Antolin, Gestamp and Fersa using AI to improve production operations Autoparts from Spain, a collaborative digital project among automotive suppliers that provides intelligence on the automotive equipment and components industry, reports that the radical transformation of the industry supported by artificial intelligence (AI), is providing opportunities for tier suppliers, with benefits already registered by members Antolin, Fersa Bearings and Gestamp. Marcus Williams
Korea’s LG, SK On and Samsung lead Prismatic battery revival impacting Electric Vehicles and Automotive Production The prismatic battery is making a comeback, with Korean battery giants leading the charge. Offering advantages in safety and cost, this technology could have lasting implications for the Electric Vehicle, battery, and automotive production landscape. Ilkhan Ozsevim
Unipart strengthens UK lightweighting production expertise with polymer and composite solutions for automotive production Unipart expands its automotive capabilities with the acquisition of Formaplex, creating Unipart Polymer and Composite Solutions. The deal enhances the company’s lightweighting expertise, supporting the transition to electric vehicles. Ilkhan Ozsevim
Poor financial results and slow EV transition forces Nissan to rethink plans Nissan looks to cut production costs and rebalance production operations in the face of poor financial results. Ian Henry
Despite industry fears, global EV sales reach record highs in 2024 and remain on an upward trajectory How will slowing growth in EVs impact auto industry investment strategies? As the industry navigates challenges from rising costs and charging infrastructure gaps, to consumer range anxiety and rising competition, Daniel Harrison explodes some EV myths. Daniel Harrison
UK car production drops 8% in first half of 2024 Car production in the first six months of 2024 has dropped by 7.6%, according to new figures released today by the Society of Motor Manufacturers and Traders (SMMT). Megan Kelly
How Ford’s Marc Dugas is supercharging battery pack assembly using the POSIWID system In this Q&A we explore how Marc Dugas, Ford’s Technical Specialist for Battery Pack assembly, uses a little-known systems thinking heuristic called POSIWID, (the Purpose Of the System Is What It Does) to supercharge battery pack assembly Ilkhan Ozsevim
JLR ends SUV production at Magna Steyr amid electric shift Jaguar Land Rover is concluding its SUV production at Magna Steyr’s Austrian facility in December as part of a strategic shift towards an all-electric brand by 2025. The move includes ending five “zero profit” models to focus on high-margin vehicles and streamline operations. Ilkhan Ozsevim
