Tag: logistics

Inside BMW’s smart logistics strategy at Debrecen

BMW is redefining automotive logistics with direct delivery systems, real-time tracking, digital twins, and autonomous transport at its Debrecen plant. The OEM’s tech-driven approach integrates production, quality, and sustainability – setting a new standard for next-gen vehicle manufacturing.

A new generation of automation at Mercedes-Benz’s Düsseldorf plant

Blending AI and automation, Mercedes-Benz's Düsseldorf van plant is taking a major step in automation with the deployment of a four-legged robotic assistant – Aris

Dr Hanns Bernd Ketteler on bolstering Bosch's North American production through cross-functional collaboration

Ahead of speaking at Automotive Manufacturing North America 2025 in October, Bosch Mobility Americas’ top executive for operations explains how greater collaboration across departments, simultaneous engineering and digital tools are helping the automotive supplier stay competitive in fast-changing times.

Ilkhan Ozsevim

Christopher Ludwig

UK auto sector set to receive £2.5 billion boost from Government

Part of the wider Industrial Strategy, the programme hopes to increase advanced manufacturing capabilities and R&D efforts, especially for electric vehicles and batteries.

Charlie Blackie-Kelly

How flexibility, digitalisation and workforce agility are reshaping auto manufacturing

From multi-powertrain assembly lines and digital twin-enabled operations to agile supply networks and adaptive workforce models, OEMs and suppliers are redesigning the production floor for a future that rewards flexibility and responsiveness.

JLR expands EV manufacturing with 50 new roles in material sourcing, traceability and supply‑chain risk

As it transitions to electric vehicle production, JLR has added 50 roles to map material sources, secure battery minerals, and protect manufacturing operations from disruption and compliance risk.

BMW reinvents its Munich plant with AI, automation and digital logistics to support Neue Klasse production and meet rising demand in a constrained city-centre location

Speaking at the recent Automobil Produktion Kongress in Munich, Dr. Michael Nikolaides, BMW’s SVP of Production Network, Supply Chain Management and Logistics, laid out the company’s roadmap for the digitalisation of production and logistics operations.

BMW’s digital brain: Dr. Michael Nikolaides on AI, robotics and resilience in a complex global supply chain

BMW’s Dr. Michael Nikolaides discusses how the OEM is leading with intelligent intralogistics, AI-powered automation, and data-driven decision-making. From real-time reallocation to humanoid robotics, BMW is future-proofing its production network in a volatile global landscape.

Automotive expert Tunç Kip: Human-machine interfaces essential in boosting flexibility, quality, and performance in global manufacturing

From the factory floor to upstream design, digital human-machine interfaces are enabling smarter, leaner, and more flexible vehicle production - but humans need to be at the centre of gravity for it to work.

How Arno Güllering wants DRÄXLMAIER Group to harness shopfloor visualisation and genAI in production and maintenance

The tier-1 supplier has established a highly connected production and logistics network, with a strong emphasis on data visualisation and a roadmap for AI. But to stay competitive and resilient, COO Arno Güllering wants to ensure both plants and HQ have a mindset ready to embrace change.

Mercedes-Benz blends AI, humanoid robots and craftspeople at its Digital Factory Campus to redefine the boundaries of human-machine collaboration in vehicle production

At its Digital Factory Campus in Berlin, Mercedes-Benz is pioneering new forms of human-machine interaction, from generative AI agents to humanoid robots, blending physical and digital intelligence in its production system.

Toyota reorganises North American manufacturing into three pillars and seven regions as part of its long-term production and logistics strategy

Toyota has unveiled a sweeping reorganisation of its North American manufacturing, dividing operations into three strategic pillars and seven regions, alongside executive changes aimed at EV growth and production agility.

BMW develops next-level digital manufacturing at Landshut and Regensburg plants

BMW’s Landshut and Regensburg plants showcase how AI, automation, and smart logistics are transforming component production into digitally driven, future-ready operations.

JLR and Daimler Truck are building resilience through flexible manufacturing, agile supply chains and modular production systems

JLR and Daimler Truck are adapting their global production systems to meet rising demand for vehicle personalisation, electrification and supply resilience. From simulation to system design, flexibility is now built in from the start.

How Mercedes-Benz, BMW and Dräxlmaier are using digitalisation, automation and AI to transform production, logistics and sustainability across their global manufacturing networks

European automotive manufacturers are building digitally integrated production systems across their global operations to increase resilience, reduce emissions and prepare for new vehicle architectures and future technologies

As VW cuts back in Germany, Slovakia and Spain emerge as new pillars of cost-effective and future-focused production across Europe

As VW’s traditional German plants face uncertainty, its long-established facilities in Bratislava and Pamplona are stepping into the spotlight—producing top-selling models and gearing up for a new era of electric vehicles.

EU invests in AI to transform automotive manufacturing with ‘AI smart factories’, automation and next-generation production technologies

The EU’s new InvestAI fund will inject €200 billion ($208.4bn) into AI, transforming European automotive manufacturing. With AI gigafactories and smart factory technology, this initiative aims to drive automation, digitalisation and next-generation production systems.

Rockwell strengthens autonomous production logistics with Clearpath Robotics and OTTO Motors in a major move towards fully integrated smart manufacturing

Rockwell Automation has acquired Clearpath Robotics and its industrial division OTTO Motors, integrating autonomous mobile robots into its portfolio. The move signals a transformation in production logistics, optimising efficiency and connectivity across factories.

BMW drives CO2 reduction with workforce engagement: Transformation only succeeds with head and heart

The BMW Group is driving forward decarbonisation, digitalisation and modern leadership with ambitious CO2 targets and a clear strategy. Human Resources Board Member Ilka Horstmeier outlines the economic policy opportunities and challenges in this Q&A.

How OEMs such as BMW, Toyota and Ford are harnessing data-driven decision making drive sustainability in automotive manufacturing

Leading automotive OEMs and tier-suppliers are deploying cutting-edge data tools to transform their operations. This article explores how they are using AI and big data to enhance resource efficiency, reduce emissions, and pave the way for a greener future in manufacturing.

BMW’s San Luis Potosí plant in Mexico is driving global sustainability with solar power, water reuse, and AI-driven carbon reduction

BMW’s San Luis Potosí facility in Mexico exemplifies sustainability in action. From solar energy to water recycling and AI-driven efficiency, the plant demonstrates how local, effective green innovation can reshape automotive production on a global scale. Following a site visit, AMS delves into the facility’s world-leading sustainability intiatives. Ilkhan Ozsevim reports.

VW Wolfsburg plant kicks-off Tayron production with precision and digital innovation

The VW main plant is once again producing four different models. After the Seat Tarraco is phased out, the VW Tayron is taking its place. Read how the start-up worked here.

BMW group plant Regensburg integrates hydrogen to reshape production logistics by 2030

The Regensburg plant is transitioning its logistics fleet from electric to hydrogen power. With hydrogen filling stations and efficient refuelling, this shift aligns with the bmw iFACTORY vision of a digital, sustainable production future.

Change is the only constant for Volkswagen Chattanooga EVP Christopher Glover

The head of Volkswagen’s US plant operations is managing market and technology complexity through flexible facility design, practical digitalisation, training and engagement with workers. He speaks to AMS ahead of a keynote presentation at AMS Evolution North America in Michigan.

“We cannot afford to make any mistakes” - Volkswagen’s Portugal boss Thomas Hegel Gunther

It’s not easy being the manager of a VW plant these days. In an interview, Volkswagen’s Portugal boss Thomas Hegel Gunther explains what makes the home of the T-Roc so special and how his team is continually increasing effectiveness through various lean principles.

Stellantis turns to AI tools and fast deployment to cut production costs and launch times

Stellantis chief manufacturing officer Arnaud Deboeuf reveals technologies across automation, factory planning and lineside logistics that reduce transition costs and time to market.

In Emden, Volkswagen wants to leave the Passat behind

Volkswagen’s Emden plant has existed in northwest Lower Saxony for decades. Nowhere else is the change to electric drives so noticeable. With new logistics, new assembly and the new ID.7, a new era begins.

Virtual production networks are able to solve multi-level complexities across automotive manufacturing

Virtual production networks provide automotive manufacturing with myriad solutions like advanced time- and cost-saving simulations, global collaboration capabilities, and innovative tools like digital twins to harness untapped production flexibility.

Toyota Motor Europe shuffles manufacturing leadership

Toyota Motor Europe has made a series of changes to its manufacturing team leadership, including appointing a new vice-president.

Porsche powers production with digital MHP FleetExecuter at Zuffenhausen as it expands it digital and automated ecosystem

The Zuffenhausen plant is reaping the benefits of a digital ecosystem with Automated Guided Vehicles streamlining its production processes and preparing for wider deployment

Porsche plant in Leipzig wins Factory of the Year

The Porsche factory in Leipzig, germany has won the ‘Factory of the Year’ award, presented by consulting firm Kearney and Automobil Produktion, a sister publication of AMS.

Porsche launches all-electric Macan

Porsche has revealed its first native all-electric model, the Macan SUV, using the Premium Platform Electric (PPE).

How Farasis will bridge the EV battery gap in Europe

The Chinese battery manufacturer’s new European general manager, Marcel Brömlage, will lead an evolving strategy in the region including increasing engineering and acquisition capabilities, and targeting automotive as well as non-automotive customers to support the growth strategy for the Siro joint venture and Farasis group.

Design and manufacturing integration key to BMW’s Neue Klasse

To realise large cost and emission savings on its EV architecture, BMW is redesigning vehicles and manufacturing in parallel, and rolling out rapid digital solutions.

BMW Munich plant to go full electric with Neue Klasse and revamped, digital production system

BMW’s home plant will produce only EVs by 2027, with much of the century-old factory rebuilt to meet new levels of efficiency and digitalisation, without missing a beat of ongoing production.

BMW: ‘Flexibility is in our genes’

BMW, Mini and Rolls Royce are driving a tight electrification course. Nevertheless, the group remains open to drive diversity. In an interview, production director Milan Nedeljković talks about flexibility and the concept of the iFactory.

Panasonic sparks scalable and sustainable US battery production

Abby Chitwood, who leads new product introduction and new factories at Panasonic Energy of North America, discusses maximising output and reducing emissions in battery cell production ahead of the first AMS Evolution North America conference, where she is a speaker.

Gestamp joins Catena-X to push digital and decarbonisation strategies

Gestamp has joined the Catena-X data-sharing platform, which is designed to increase visibility in the supply chain and improve the flow of parts and materials.

McKinsey: Auto Industry’s shift towards EVs and digitisation could pose threat to European automotive manufacturing

New McKinsey report judges threat in diminishing European automotive market share driven by innovation; calls for change and sets out roadmap steps to success

Watch: The advance of automation: what next-gen vehicles and batteries mean for robotics

OEMs are transforming not only their respective vehicle types, transitioning to electric and connected models, but also the manufacturing operations to build these new vehicles. This creates challenges in integrating new vehicle architectures, powertrains and electronics into existing manufacturing facilities, boosting demand for more advanced automation.

On advanced robotics, skills and training: “Machines can’t do everything”

Next-generation vehicles require new production processes, above all in automation, digitalisation and employee qualifications. Carolin Platz from the Auto-Motive Academy and Jörg Reger from automation expert ABB discuss the intersection of major topics in scaling up EV manufacturing.

Volta Trucks partners with ZF Commercial Vehicle Solutions for core systems for its all-electric urban delivery truck

Scandinavian electric vehicle OEM, Volta Trucks, partners with ZF Commercial Vehicle Solutions (CVS) to leverage their expertise and tech, accelerating the advancement of the Volta Zero—a fully electric 16-tonne truck designed for urban deliveries

Audi uses AI for quality control of spot welds

Audi is using artificial intelligence (AI) to improve its quality control in spot welds in car body construction.

Automation – boosting efficiency, flexibility and sustainability

Developments in hardware and increasingly sophisticated software and data management have created more opportunities for automated production systems. Automation expert Jörg Reger, managing director of ABB Robotics’ automotive OEM business line, discusses the challenges and opportunities created by the transition to electric vehicles.

AMS Summer 2023 – JLR goes electric

In our AMS Summer digital edition, we have features on JLR’s plans to transform its end-to-end industrial system, ready for new electric models, Seat’s technical upgrades to production operations and upskilling the workforce and insights into developments at Audi’s Neckarsulm plant, and more.

A culture of quick decisions for Mercedes-Benz production

Jörg Burzer, the carmaker’s manufacturing chief, explains how it has reorganised its production network for electric vehicles and powertrains, while speeding up the rollout of digital tools. Now, another phase of change is just ahead.

Manufacturing in the metaverse

BMW has designed its latest production plant at Debrecen in Hungary entirely using digital tools, virtually simulating every detail, including production processes, robot cells and workstations, even before construction has begun

Ford opens $2bn carbon-neutral EV assembly plant in Cologne

Ford has opened the Cologne Electric Vehicle (EV) Center which will produce a new generation of EVs for the European market and will be Ford’s first carbon neutral assembly plant.

Neckarsulm – Audi’s plant prepares for more electric vehicles

Audi’s Neckarsulm plant manager Fred Schulze discusses sustainability and digitalisation, and shares some insights into the transformation of the factory and its importance within the Audi production network

Rising vehicle production could signal ‘tougher’ market in H2, says analyst

The manufacturing market could experience a tough second half of the year as output increases, backorders are filled and pricing becomes more competitive, threatening OEM profitability.

A friend of flexible lines – upgrading JLR production for EVs and more

Barbara Bergmeier is driving digitalisation, sustainability and resilience across JLR’s operations. Now she will help ramp up EV and battery output whilst keeping manufacturing flexible

Focus on flexibility – optimising battery pack production

The AMS Evolution Livestream expert panel representing Ford, AMTE Power and Henkel, discussed the fast-changing production requirements as cell manufacturers and OEMs ramp up Gigafactories and battery pack assembly.

BMW to produce Neue Klasse in China from 2026

The BMW Brilliance Automotive (BBA) joint venture has announced it will build the next model generation, Neue Klasse at its production plant in Shenyang

Powering up: AMTE ramps up cell production volume

AMTE CEO Alan Hollis discusses ramping up cell production, establishing a new Gigafactory and developing a flexible, sustainable manufacturing approach

Seat: Digital tools, shopfloor innovations and multi-brand manufacturing

After stints at Volkswagen in Portugal and Spain, Markus Haupt has returned to his professional roots in Barcelona. As the board member in charge of production and logistics, he now has the fortunes of Seat’s manufacturing operations in his hands. Here, he talks about the special aspects of the Iberian Peninsula, good ideas from the shop floor, and the logistical challenges of the recent past

Developing EV architectures optimised for manufacturing

There’s more to electrification than batteries. We look at some of the developments and trends in designing and manufacturing electric vehicle platforms ahead our exclusive livestream featuring Gestamp and ArcelorMittal

Solving electric vehicle production challenges with smart manufacturing and logistics

Siemens discusses how the latest digital tools are enabling the transition to e-mobility and explains why these are now essential to OEMs and tier suppliers if they are to create transparent, sustainable supply chains

Kia starts building facility for electric purpose-built vehicle (PBV) production

The new plant will be dedicated to production of Kia’s electric PBVs, with planned annual capacity of 150,000 units

Re-evaluating recycled materials

Carmakers are increasingly looking into ways of reducing the environmental impact of their vehicle manufacture – and one way to do this is by using more recycled materials in their cars. But how can they go about this?

Operators, cobots and mobile robots work in harmony

How introducing autonomous mobile robots and collaborative robots, manufactured and supplied by Omron, can help achieve a modernised and more sustainable factory

Virtual production underway in BMW Group’s future plant Debrecen

NVIDIA Omniverse is enabling virtual production in the plant more than two years before actual series production is launched

VW Group and PowerCo to establish battery cell gigafactory in Canada

The plant will be located in St. Thomas, with production set to begin in 2027

VW-backed Scout Motors to establish manufacturing plant in South Carolina

The plant will build next-generation trucks and rugged SUVs, harkening back to Scout vehicles produced from 1960 to 1980

Mercedes-Benz’s groundbreaking ceremony for new Kuppenheim battery recycling factory

Mercedes-Benz says it is investing a ‘double-digit million euro amount’ in the construction of the balance sheet CO2-neutral plant

BMW Group’s Leipzig plant prepares production of electric Mini Countryman

The company says this will be the first time that a Mini model is produced entirely in Germany

Britishvolt bought by Australian company Recharge Industries

According to the BBC, Recharge Industries intends to start by focusing on batteries for energy storage and hopes to have those products available by the end of 2025. It then intends to produce batteries for high-performance sports cars.

Seat’s Martorell site celebrates 30th anniversary

The Martorell, Spain, factory has built more than 12m units of 45 car models in the past 30 years

BMW’s San Luis Potosí plant to build EVs based on Neue Klasse platform

BMW is investing €800m in its Mexican production site to integrate production of the full-electric Neue Klasse models and construction of local high-voltage battery assembly

Dacia – building on a successful formula

Speaking to AMS, Carlos Carrinho, General Manager Dacia Vehicle plant Mioveni, discusses the factory’s unique position within the realm of European car manufacturing and how it has been continuously developing to meet future production challenges

Microvast to supply battery packs for REE Automotive commercial EV platforms

Microvast’s MV-C Gen 4 lithium-ion battery packs to power REE’s P7 commercial EV platforms with REEcorner technology

Britishvolt collapse a shock to UK’s electric vehicle goals

The collapse of Britishvolt’s battery manufacturing ambitions in the UK, which was announced last week, is a setback for the UK automotive sector as it strives to become a competitive market for electric vehicle production.

Multi part integrated BIW solutions and advanced steel grades support EV production

PARTNER CONTENTThis content was paid for by ArcelorMittal and produced in partnership with Automotive Manufacturing SolutionsArcelorMittal Global R&D Head of Automotive Steel Solutions, Jérôme Favero discusses how the company’s Multi Part Integration solution is an innovation that has been driven by the challenging context of Battery Electric Vehicle production

Audi plans for future production

Audi says it’s all in on electromobility, planning to launch only all-electric models from 2026, and gradually phasing out production of its combustion engine models by 2033

AMS Automotive Evolution Europe – a review from Munich 2022

The first AMS Evolution Europe Summit explored how the region’s automotive industry is transitioning away from internal combustion engine vehicles, with experts from BMW, Audi, ZF CATL and more discussing speeding time to market, greater agility in production, factory conversion and boosting battery cell manufacturing in the region

More than moving parts – autonomous mobile robots

The fundamental changes in the type of vehicles emerging from automotive manufacturing plants worldwide most obviously the increasing proportion of electric vehicles (EVs) are also having repercussions for the development of another type of vehicle – autonomous mobile robots

Blossoming brownfields: rejuvenating Europe’s car plants

Peter Weber at BMW and Kjell Walöen at Volta Trucks joined the closing panel discussion at Automotive Evolution Europe to discuss how Europe is revamping production plants and ensuring their existing production plants can be as flexible and efficient as any greenfield.

Data at the heart of Europe’s manufacturing evolution

Rüdiger Eck at Audi, Timothy McGrath, at BMW and Karthik Krishnamurthy at AWS joined the opening session of Automotive Evolution Europe which focused on opportunities in data analytics, artificial intelligence, digital simulation, cloud services and the digital tools that support them.

Ford upgrades its Cologne plant to be the European Electrification Centre

Next year, Ford’s first fully electric volume model in Europe will roll off the production line in Cologne, and the site will become the first Ford Electrification Centre in Europe. AMS spoke with Rene Wolf, Director of Manufacturing Vehicle Operations at Ford of Europe and member of the Management Board of Ford-Werke GmbH. He describes the changes that will take place as the plant gears up for this new era of electrification

Building an electric vehicle architecture

The skateboard platform has been favoured for battery electric vehicles because it offers a simple, flexible packaging option for battery packs and the electric motors. It can also accommodate a wide variety of body configurations. AMS spoke with REE Automotive for some insights into the production and application of its corner technology

AMS Electric Vehicles – The road to e-mobility

In this latest AMS digital edition we will look closely at how manufacturers are developing and finetuning their electric powertrain technologies, platforms and production processes, with in-depth features on Skoda, GM, Ford, Volta Trucks, REE Automotive and more.

Winning the war for energy and talent: how ZF is upgrading plants and skills for growth in EVs and electronics

ZF is accelerating its use of renewable energy, building more critical components in house, decentralising its data analysis and training staff to produce more electronics. Arno Güllering talks tier-1 transformation ahead of the AMS Automotive Evolution Europe Summit in Munich.

After baptism of fire, BMW plant has room to grow in Mexico

Under Harald Gottsche, plant director and CEO of the OEM’s San Luis Potosi facility, BMW has launched new models during the pandemic, navigated supply disruptions, integrated new technology and maintained staff levels – and it’s ready to integrate more production to serve global markets.

Škoda sets sights on 70% EV mix by 2030, more climate-neutral plants in Czech Republic

Skoda production chief and VW Group veteran Michael Oeljeklaus sets out the Czech brand’s route map to more EVs and more efficiency in this exclusive interview.

BMW trials pioneering hydrogen burner in Leipzig paint shop

The flex-fuel burner can use hydrogen, methane or any mix of the two in paint dryers, one of the biggest sources of energy demand in car making.

Mercedes-Benz to deploy Microsoft connected factory software, eyes 20% efficiency boost

The software system will optimise manufacturing plans based on available components and enable easy monitoring of energy and water use and CO2 emissions.

GM benefits from EV plant upgrades across North America in pick-up truck battle

General Motors’ investments in EV trucks and pick-up manufacturing position it to capture growth in what is a fiercely contested segment in North America.

Škoda trials 5G communications in lab, anticipating roll-out to manage factories

The Czech automaker is trialling the use of 5G communications as a low-latency solution to drive factory digital twins and automate some intra-plant logistics

BMW Digitalisation – Virtual becomes a reality

By the early part of next year BMW aims to have doubled its production facilities around the world – not physically, but instead virtually in the digital environment

Keeping it simple: Volta Trucks, ArcelorMittal on keys to start-up success

Volta Trucks has stuck to innovating only where it counts to launch on time while upstream ArcelorMittal is seeking to simplify steel component procurement.

Renault Trucks to recover, resell parts from used vehicles in circular economy push

The recovery of used parts suitable for re-sale builds on the company’s existing initiative to refurbish and modernise second-hand trucks.

Mercedes-Benz to buy battery cells from €7.4 bn CATL Hungary plant

The huge CATL investment could also benefit automakers such as BMW, Stellantis and Volkswagen who have manufacturing sites in Central Europe.

What Vorsprung durch Technik means for Audi manufacturing in 2022

Digital over physical: Audi is making progress in production through virtual reality, AI and software prototype builds, modular assembly, quality control and energy conservation. AMS gets a tour of manufacturing digitalisation in Ingolstadt, and learns what keeps production chief Gerd Walker up at night.

Automotive battery manufacturing and supply chain 2022: Risks, regulation and resiliency

The latest AMS battery report forecasts production capacity, analyses suppliers and materials, and shows why OEMs and suppliers are forging new partnerships

Watch: Are all OEMs start-up manufacturers now?

Hear how start-ups are changing car production and established OEMs are reinventing themselves in manufacturing and engineering, featuring start-up EV truckmaker Volta’s co-founder and chief manufacturing officer Kjell Walöen, and automotive steel solutions director Jesse Paegle from ArcelorMittal.

Cars à la carte – Audi trials modular production to control customisation costs

The German premium carmaker is applying the efficiency focus that has fine-tuned production lines over many years to the more bespoke tasks in modular assembly as EV and supply complexity increases. AMS visited Audi’s Ingolstadt plant for a chance to see the technology in action.

Man and machine: Using technology to push efficiency boundaries in logistics and assembly

Experts discuss how they are using digital technology to streamline time-consuming and expensive processes from supply chain monitoring to assembly planning.

How Ford will track production planning and suppliers like Uber rides

Ford is deploying digital twins and data analytics to bring real-time visibility to production planning and supply chains, according to Balakrishnan Adhi, who leads MP&L plant operations across Asia, Africa and South America.

Watch: How EV powertrains will reshape automotive production

In this livestream, learn how lithium-ion batteries, cells and components are transforming manufacturing, supply chains and energy requirements with Lars Carlstrom from Italvolt and Statevolt, and AMS battery experts Daniel Harrison.

BMW to develop and produce e-drives in Steyr, Austria plant from 2025

Almost half of the Steyr plant’s workforce will be assigned to electric powertrain manufacture by the end of the decade.

3D printing: a step closer to mainstream production

Additive manufacturing technologies are now established as useful tools right across the automotive manufacturing sector. But inhibiting factors to their increased adoption include both their limitations in volume applications and a more misplaced perception that they cannot make highly robust parts

Need a resilient automotive supply chain? Let’s plan for it!

Discover how digital collaboration can help you in achieving productivity and delivery goals through our brand new webinar, in partnership with Siemens Digital Industries Software.

After tailpipes, auto industry ponders CO2 purge from its materials

Three automotive industry executives from Polestar, Volvo Cars and SSAB discuss approaches to removing carbon from carmaking with neither a ready recipe nor time for trial and error.

Watch: Connected factories, predictable futures

This AMS livestream explores how Ford, Fraunhofer IPA and other OEMs are advancing smart factories to optimise assembly lines, improve quality and reduce errors, leveraging connected data for digital twins and AI-driven manufacturing planning.

Watch: Flexible factories - future-proofing automotive manufacturing

Cengiz Kizilkan and Romain Herry explain how flexibility and adaptability is playing a major role in next-generation production lines and helping manufacturers create models simultaneously and quickly.

BMW plant director Weber says flexibility key in Munich overhaul for EV platform

An agile approach has enabled BMW to revamp its downtown Munich factory in anticipation of a new EV architecture without halting production lines, Peter Weber tells the AMS Automotive Evolution Summit.

Watch: Preparing BMW’s Plant Munich for a new class of EV manufacturing

Plant Director Peter Weber demonstrates how BMW is revamping production in Munich ahead of a new EV architecture with a walk through the factory and interview as part of the AMS Automotive Evolution Summit.

Watch: Making it modular - vehicle production’s flexible future

Flexibility in automotive assembly is now a competitive advantage. This AMS livestream features leaders from automation experts Ewellix and Rockwell and AMS discussing innovations in modular production and how to improve assembly lines at brownfield and greenfield factories. It previews wider discussions on new assembly concepts ahead of the AMS Automotive Evolution Summit in May.

Mercedes-Benz opens Alabama battery plant and will partner with Envision AESC for regional cell supply

Mercedes-Benz has opened a new battery assembly plant in Bibb County, Alabama, which will build electric vehicle battery packs that will supply production of the all-electric Mercedes-EQ ahead of the beginning of series production this spring at the Mercedes-Benz US International (MBUSI) plant nearby in Tuscaloosa.

Ineos prepares for production

As Ineos moves towards a second phase of prototypes for production, AMS visited the company’s new automotive manufacturing plant in Hambach, France to see how production of its Grenadier 4x4 is developing ahead of series production launch in August.

Watch: Packing the power in battery system production

Increasing EV battery output is essential to automotive electrification targets. Watch this AMS Automotive Evolution Livestream on-demand about ramping up the battery value chain, from raw material risk through to lithium-ion cell and battery module producton. Featuring experts from Scania, Verkor, S&P Global, Henkel and Recharge.

Volvo’s mega changemaker

Javier Varela, senior vice-president of engineering and operations, is leading Volvo Cars’ industrial transformation, from platform engineering through to vehicle production. He explains key steps in the carmaker’s ramp up in EV and battery output, and how it will achieve ambitious sustainability targets

Where the Catena-X automotive cloud stands

The vehicle cloud Catena-X intended to provide a more integrated network for automakers and suppliers. In reality, standalone solutions have prevailed so far and made the task of networking the entire auto industry even more strenuous.

Megacasting: a chance to rethink body manufacturing

The aluminium die-casting process could revolutionise body construction. Professor Wolfram Volk, the department head for forming technology and casting at the Technical University of Munich, explains the advantages and disadvantages of so-called ‘mega’- or ‘gigacasting’.

The die is cast for Volvo’s future EV production

One of the key pillars of Volvo’s investment in electric vehicles will be the application of aluminium megacasting to produce large structural parts. Mikael Fermér, solution architect for vehicle platforms at Volvo Cars, explains the significance of this change for EV production.

The application of AI

One company where the concept of artificial intelligence (AI) is not futuristic or speculative, but a key element in real manufacturing development and application projects is Audi.

An electric shock to the system

Italvolt founder Lars Carlstrom has a mission to scale up EV battery production in Europe with a new factory in Italy – and a blueprint for scaling up gigafactory development. He speaks to Christopher Ludwig and Daniel Harrison

Scaling battery pack production

Increasing production of battery enclosures at scale will be essential to launching EVs in line with targets. ABB’s Patrick Matthews and Zeiss’s Paulo Cruz discuss automation and quality control opportunities.

From assembly to modular production lines

Automotive manufacturers need to manage more part variety and complexity than ever, which is why more are implementing autonomous logistics, cobots and other technology to support more flexible, modular concepts. Experts from ABB, Conductix-Wampler and Panasonic discuss the technology roadmap.

Complex problems, flexible solutions: how modular production and autonomous logistics are helping OEMs keep up with a changing powertrain mix

As automotive manufacturing becomes increasingly complex, primarily driven by rising demand for more sustainable production processes as well as zero-carbon vehicles, the question of flexibility is becoming more central to both producers and customers.

Watch: Paint it green – more sustainable, flexible paintshops

When it comes to the future of paintshop, green is the only colour going. This exclusive AMS Livestream features paintshop leaders from Porsche and Sames Kremlin sharing innovations in technology and collaborative approaches to maintain speed and quality whilst reducing energy and waste in automotive painting processes.

Chris Glover to be new president and CEO of Volkswagen Chattanooga

Glover will assume the role on January 1 and will lead the plant’s transformation and push towards electric mobility, starting with the localised production of the ID.4 SUV in 2022

Watch: Shopfloor revolution – how data, software and AI are rebooting production

OEMs and suppliers are transforming vehicle production through data and connectivity as much as hardware, with new artificial intelligence opportunities emerging. Watch this AMS Livestream Hour to hear about the standards, systems and applications underpinning these changes, with insight from robotics experts at VDMA, AI robotics firm Symbio and Fraunhofer IPA.

Porsche production: moving faster around the bend

Porsche’s top manufacturing executive, Albrecht Reimold, explains the carmaker’s progress towards sustainable, connected manufacturing, and why he thinks the automotive industry needs to talk less and act more when comes to solving production problems

Breaking the Mould: Porsche expands production to Malaysia in shift away from European exclusivity

Porsche has maintained that it will continue to build its models in Europe, resisting the global pull to seek out cheaper production costs in Asia. But as sales in the Asian market increase and production localises further, the luxury carmaker is partnering with a local company to build vehicles in Malaysia.

Volvo Trucks buys Chinese manufacturing site to expand heavy duty truck manufacturing

As part of the company’s broader plans to develop global reach, Volvo has acquired Chinese truckmaker JMC Heavy Duty Vehicle to produce and sell more heavy-duty trucks in China.

AI, apps, and automation: How Volkswagen aims to transform North American manufacturing with digital drive

Digitalisation is the word of the day when it comes to streamlining the production process and making data more transparent. While cars themselves have rapidly developed and become more advanced, the manufacturing process is now following suit.

Renault to partner with Geely to manufacture hybrid vehicles in China and South Korea

Renault has agreed a framework with Geely to share vehicle platforms and production for hybrid vehicles in Asia, including using Geely plants in China and localising Lynk & Co platforms in South Korea.

A production transformation that will last 20 years at Volkswagen

Christian Vollmer at Volkswagen discusses how virtual tools have helped production move during the pandemic, why cross-plant collaboration has accelerated and VW’s evolving manufacturing strategies to ramp up EV production.

Watch: Vehicle lightweighting rises to the top of the agenda for designers and engineers

This livestream investigates how designers and engineers at Ford, Gestamp and key suppliers are using innovative materials and creating lightweight architectures, including for models like the Ford F-150 Lightning and Maverick compact truck.

Electric vehicle battery supply chain analysis 2021: How lithium-ion battery demand and production are reshaping the automotive industry

Download this report for forecasts of electric vehicle lithium-ion battery demand, analysis of battery cell gigafactory locations and insight on global EV battery manufacturing and supply chain management.

Watch: Factory of the future Livestream – The software-defined assembly line

As automotive OEMs digitalise and connect factories, hear how the Audi Production Lab, ABB and Cosmotech are using real-time data, smart software and advanced automation to reshape vehicle production processes.

Watch: Electrifying Production – How to build an electric future (Pt.2)

In the second part of our Electrifying Production Livestream series, AMS explores how OEMs are ramping up EV production through modular strategies, data analytics and advanced joining and metrology tools. Featuring Volkswagen Group, Ford, Renishaw and Atlas Copco.

How the European automotive industry aims to build back semiconductor and chip supply

OEMs, suppliers and EU officials are considering how best to develop Europe’s semiconductor manufacturing to mitigate current and future shortages, but the broad gaps at many levels – including for older, larger chips – mean there will be no magic bullet

Volkswagen builds supply chain efficiency through industry-wide data exchange

The OEM will be a founding member of Catena-X an industry network created to establish data standards for the automotive value chain and promote industry-wide data exchange

Watch: Automotive suppliers charging ahead – Electrifying Production Series (Pt.1)

In the first part of our Electrifying Production Livestream series, AMS explores how vehicle electrification is changing major tier-1 suppliers’ manufacturing engineering and design, plant equipment and manufacturing strategies. Featuring experts from automotive suppliers and production specialists including Gestamp and ZF, Henkel and ABB.

VW to have 240 GWh of battery plants in Europe by 2030

Volkswagen Group plans to significantly increase battery cell production capacity and reshape the EV battery supply chain in Europe, with plans to have six ‘gigafactories’ by the end of the decade – including an expansion of its partnership with Sweden’s Northvolt.

The time is now to start integrating robotics into plant and warehouse logistics

Robotics have already enabled major productivity gains in manufacturing, but as the technology becomes more affordable and labour gets harder to find and more expensive, it could start to play a bigger role in the plant logistics and warehousing, too, helping workers do their jobs more safely and quickly.

SK Innovation banned from the US for 10 Years following LG lawsuit

The US International Trade Commission has imposed a 10-year ban on SK Innovation for the importation, domestic production, and sale of electric vehicle batteries within the US because of intellectual property theft from rival LG Chem. It is a tough sentence, but perhaps unsurprising given the context of the global push to electrification.

Localised battery production key to EV penetration in North America

Electric vehicle sales in North America have lagged other regions, but changing US policy and new technology is set to change that – as long as the region can develop a local lithium-ion battery value chain

Ineos finalises supply for Hambach takeover

Ineos Automotive has officially taken over operations of the Daimler plant in Hambach, France, after completing the purchase of the facility in December last year. It will start building the firm’s Grenadier off-roader in 2021, as well as continue to build the Smart EQ Fortwo until the end of its model cycle

AI and automation in automotive production need people and quality data to succeed

In the automotive industry’s relentless quest for efficiency, automation and artificial intelligence (AI) may seem like silver bullets, and panellists at the recent AMS livestream hour agreed that these rapidly improving technologies can indeed bring enormous benefits. However, the road to successful automation is one with a fair few obstacles.

Watch: Supporting production through automation – from AI to cobots (EP.2)

This Livestream Hour episode discusses how automation and AI can support automotive manufacturing with technology leaders from BMW and Ford, together with systems and software specialists.

Integrating robotics and electric powertrains in BMW production

BMW is on an EV offensive and is taking the opportunity to revamp its plants with automation and digital twins. Mark Smyth spoke to the global boss of production, Milan Nedeljković, about the challenges and opportunities

The human side of artificial intelligence

The robots are coming, and we should all be welcoming them, according to BMW, which has a plan to introduce AI to its factories, starting from grassroots initiatives. Report by Illya Verpraet

Watch: Strategies for Greener Production (EP.1)

This AMS Livestream Hour episode discusses how automotive manufacturers are making their plants and value chains more sustainable through new processes and technology, with special guests including Scania and ArcelorMittal. Watch the full episode and download slides.

Scania to build battery plant and research centre in Sweden

Truck and bus manufacturer Scania plans to build a battery assembly plant at its headquarters and main production location in Södertälje, Sweden

OEMs see the sunny side of sustainability

As the cars themselves become cleaner, manufacturing operations can’t stay behind. In an effort to achieve carbon neutrality, OEMs turn to large-scale solar developments to power their plants

EV start-up Arrival to build microfactory in South Carolina

Arrival, the start-up that plans to build electric commercial vehicles in what it calls ‘microfactories’, has announced its first US production location in York County, South Carolina. It has also raised $118m from funds managed by BlackRock.

2,200 new robots to improve automation at VW Chattanooga, Emden and Hannover plants

Volkswagen is investing in automation with robots from Fanuc and ABB at its Chattanooga, Emden and Hannover plants, in preparation for those factories to start producing electric vehicles based on the MEB platform. The robots are to be mainly used for body production and battery assembly.

Hyundai to build EV factory and R&D centre in Singapore

In a virtual groundbreaking ceremony, Hyundai has announced it is building the Hyundai Motor Group Innovation Center in Singapore (HMGICS) which will serve as a new R&D centre and small-scale production facility with an output of up to 30,000 vehicles per year and help to forge a new supply chain in the city state.

Can Tesla shift the balance of EV battery and cell manufacturing away from China?

At Tesla’s recent Battery Day presentation, the company promised to shake up its battery supply chains by moving into cell production and even the mining of raw material. Most of those moves require considerable technological advancements making it questionable how realistic they really are.

Arrival plans to build fully automated microfactories

Electric commercial vehicle maker Arrival could have as many as 1,000 automated microfactories operating by 2026, with the first now under construction. Localised supply is a priority and the manufacturing and logistics will be supported by industry 4.0 technology

Watch: Livestream Hour Season Finale | Part 2: Update from North America with Honda and Benteler

Don’t miss the last Livestream Hour episode this season as our guests provide insight on how the coronavirus crisis is currently affecting production and the supply chain in North America, featuring Hector Martinez from Honda de Mexico and Maxim Serov from global tier 1 Benteler.

Watch: Livestream Hour Season Finale Part 1: Global logistics lessons with the Volkswagen Group

As part of our finale for this season’s Livestream Hour, watch this exclusive interview with our special guest Matthias Braun, who leads digitalisation and concept development for group logistics at the Volkswagen Group, on how the carmaker has managed its supply chain through all phases of the coronavirus crisis so far, and lessons for the future

Watch: Livestream Hour Episode 13 – Start-up OEM supply chains with INEOS Automotive

Watch this discussion to hear key insights and ask questions to our special guest panel including INEOS Automotive’s head of supply chain management, Marko Weisshaar

Watch: Livestream Hour Episode 11 – Rebuilding greener supply chains

In this episode of the Livestream Hour, we look at the how the automotive industry is using new technology to design and execute greener, more sustainable supply chains including reduced emissions and responding to changing legislation. With insight from Kuehne + Nagel, University of Applied Science Stuttgart and CSR Europe.

Watch: Livestream Hour Episode 10 – The Rise of AI & Analytics in Logistics

In this episode of the Livestream Hour, we discuss the technology and processes that are accelerating more connected, data-driven supply chains, and the greater role they will play in the post-coronavirus automotive industry. With special guests from Volkswagen, research institute Fraunhofer ISST and tech startup SYNAOS.

Watch: ‘Covid is accelerating digital supply chain and production’ | Your questions answered with EY’s Bart Huthwaite

Following our popular Livestream Hour edition focused on digitalisation in supply chain and logistics, Bart Huthwaite, principal for automotive and transportation at EY, rejoins Christopher Ludwig to address audience questions on topics including digital twins, industrial IOT, trade wars and changing production models.

Watch: How Ford digitalised and insourced global supply chain processes | Your Questions Answered Part II with Amlan Bose

Ford is transforming its supply chain and logistics processes in a number of key regions, including creating an in-house 4PL and rolling out a dynamic transport management system. Following discussion on our popular Livestream Hour edition focused on digitalisation in supply chain and logistics, Ford’s Amlan Bose rejoins Christopher Ludwig to address audience questions on topics including challenges to rollout, whether the system and insourcing will spread to other regions, and how digital control towers are helping Ford in the Covid-19 crisis.

Watch: Livestream Hour Episode 8 – Driving innovation in production and logistics

Join this special digital transformation livestream session on how IT and technology solutions are supporting supply chain during the crisis, including a major digitalisation project for Ford’s logistics and supply chain management across key regions. Hosted by Christopher Ludwig.

Watch: Livestream Hour Episode 7 - Finished Vehicle Logistics: Restarting the network

This special livestream episode focuses on the finished vehicle logistics network and how it is preparing to restart for the new normal, with insights from Hyundai Glovis, ProAct and more. Hosted by Christopher Ludwig and featuring updates and insights from the crisis and beyond for automotive supply chain and manufacturing.

Watch: Livestream Coronavirus Series – Automotive Supply Chain May Update

Our monthly supply chain updates provide critical information for automotive production, purchasing and logistics professionals in the current crisis, and strategic insight to help companies design more resilient supply chains for the future. Watch the May update for the latest market forecasts from our automotive analyst and insight on how supply chains could be made more resilient from automotive supply chain expert Peter Weiss from Gartner.

Watch: Livestream Hour Episode 6 – Aftermarket and Service Parts: Keeping the wheels moving

In this episode of the Livestream Hour, we discuss the pandemic’s potential impact on aftersales supply and the aftermarket, including the long-term effects on supply chains and what this means for managing inventory. With special guests from Toyota North America, LKQ Europe and CLEPA. Hosted by editor-in-chief Christopher Ludwig.

Watch: Livestream Hour Episode 5 – Mexico Automotive Supply Chain in Focus

In Episode 5 of the Livestream Hour, we discuss the key risks in the Mexican automotive supply chain, and strategies for successfully restarting manufacturing and supply chains, whilst preparing for USMCA implementation. With special guests from Volkswagen, the US-Mexico Chamber of Commerce and CNW. Hosted by editor-in-chief Christopher Ludwig.

Watch: Livestream Hour Episode 4 – Tier Suppliers on the Road to Recovery

The Livestream Hour features intelligence and updates on important automotive value chain developments, Covid-19-related topics and best practice featuring special guests and experts, as well as behind-the-headlines INSIGHT from our editors and analysts. In Episode 4, we discuss the key areas that suppliers especially need to consider as the automotive industry stirs back into action, including supply chain and logistics processes, sourcing considerations, digital tools and collaboration.

Aluminium-air: a better power source for EVs?

The deficiencies of Li-ion batteries contribute to consumer doubts about EVs, but switching to a different type of technology – Al-air fuel cells – could solve crucial problems

Audiogram: Ford outlines a cautious return-to-work for US plants

Ford says that no date has yet been fixed for its US plants to restart vehicle production after the coronavirus shutdowns. Operations in China have resumed and some of Ford’s European vehicle assembly plants will reopen from 4 May. But Ford says that due to the nature of the “eco-system”, its US network must come back online together. Our AMS audiogram features Jim Farley and Gary Johnson explaining Ford’s return-to-work plan …

Watch: Livestream Hour Episode 3 – India Automotive Supply Chain in Focus

In Episode 3, in collaboration with The Automotive Component Manufacturers Association of India (ACMA), we explore the global export, supply chain and logistics challenges and opportunities in India with a special guest panel that include Meritor, Sona Comstar, TCI and others. The Livestream Hour features intelligence and updates on important automotive value chain developments, Covid-19-related topics and best practice featuring special guests and experts, as well as behind-the-headlines INSIGHT from our editors and analysts.

Watch: Your questions answered | Restarting automotive production in the new normal

In a follow up to our Livestream Hour episode on restarting production, we bring our guest panel back together to answer audience that we couldn’t get to during the live session, including topics on automation, inventory and future sourcing. Featuring Ralf Bechmann from ROI Management Consulting, and AMS editor Nick Holt, hosted by Christopher Ludwig

Kia suspends production in Slovakia on supply shortages

Kia has had to halt the assembly lines two weeks after restarting them, demonstrating the challenges that OEMs face in restarting vehicle production during the ongoing lockdown and coronavirus crisis.

People get ready: recruitment and retention in a complex automotive industry

With contributions from Volkswagen, Toyota, BMW and Audi, AMS looks at some of the strategies OEMs are using to attract and retain employees with the skills needed to work in modern digitalised workplaces – and to adapt to cutting-edge developments in hybrid, electric and autonomous vehicles …

Watch: Livestream Hour Episode 2 – Restarting Automotive Production in the New Normal

This Livestream Hour features intelligence and updates on important automotive value chain developments, Covid-19-related topics and best practice featuring special guests and experts, as well as behind-the-headlines INSIGHT from our editors and analysts. In Episode 2, supply chain expert Ralf Bechmann discusses how OEMs and tier suppliers together with Christopher Ludwig and AMS editor Nick Holt.

Watch: Livestream Hour Episode 1 – US coronavirus crisis in focus

Part of a new weekly series, this episode features global updates and automotive supply chain insight on the coronavirus crisis in the US. Featuring an in-depth Q&A with Kristin Dziczek, vice-president of the renowned Center for Automotive Research (CAR) covering US federal stimulus, supply chain disruption and manufacturing process changes aimed at containing the spread of the virus and protecting workers.

Watch: Your Questions Answered | The Coronavirus Series: Automotive Supply Chain March Update

Following our first Livestream Coronavirus Automotive Supply Chain Update, our panellists reconvene to discuss audience questions that were not answered during the broadcast. Watch this exclusive video recording of the discussion covering the long-term impacts of the coronavirus crisis on global vehicle demand, economic and environmental policy, logistics and manufacturing operations.

Watch: Livestream Coronavirus Series - Automotive Supply Chain March Update

Presented by Automotive from Ultima Media, hear from our analysts as they share insight on how the coronavirus crisis will impact global vehicle sales and what it will mean for automotive manufacturing and logistics. You will also hear from Supply Chain and Technology Strategist, Wolfgang Lehmacher, and his views on how supply chains could the crisis could lead to permanent changes in the wider supply chain.

Calling stop on automotive supply chains: How long can companies survive the Covid-19 crisis?

With the coronavirus pandemic causing a level of automotive plant shutdowns not seen since the second world war, suppliers and logistics providers will face failures without direct support from government, and close collaboration with OEMs and industry.

Coronavirus live blog: OEMs set resumption timelines and health protection regimes

Italy’s OEMs and suppliers stay resolute through national coronavirus measures

FCA, Lamborghini, Ferrari, Maserati, Alfa Romeo Brembo and Pirelli – the famous names of the Italian automotive industry are battling on through the Covid-19 crisis

Simulate to fabricate: vehicle plants keep VR and AR in their sights

Carmakers are exploring how virtual reality and augmented reality can be used to improve manufacturing and inspection operations

Coronavirus: how the OEMs are responding

As coronavirus measures continue to affect vehicle production, AMS spoke to Renault, Toyota, PSA, BMW, Nissan, Volkswagen and Honda on how they are keeping assembly lines moving

AMS on Africa: Part 6 – Volvo Trucks of the trade

Volvo Trucks is a big player in the South African commercial vehicle market and, as demand grows, the team at its Amanzimtoti plant are expecting a busy schedule

Your webinar questions answered: How tier 1 suppliers are responding to tough headwinds

You asked, we answer. We return to the questions from our audience that we didn’t have time to answer in our live webinar, ranging from which parts of automotive tier 1 suppliers’ business models are at risk of commodification, to how tier suppliers are changing manufacturing processes

AMS on Africa: Part 5 – Heavy-duty headway at Scania

There may be less reliance on automation at Scania’s Johannesburg plant but flexibility and workflow keep operations in smart shape for the needs of its commercial vehicle customers

AMS on Africa: Part 4 – Morocco aims for a million

Volumes in Morocco have steadily climbed to the point where it may soon be the biggest vehicle producer in Africa

AMS on Africa: Part 2 – Algeria thinks big

Algeria has ambitions to be the Africa’s next major automotive manufacturing hub and the OEMs are lining up to make it happen

Electric vehicles could transform role of tier 1 suppliers in manufacturing

As OEMs look to reduce production costs and manage more complexity, automotive suppliers will face challenges. But with more EV models in the pipeline, many have the opportunity to grab a larger piece of the pie both for manufacturing and the total value chain

OEMs keen to explore renewable power sources

Vehicle manufacturers are keen to explore energy supplies from renewable sources as they look to reduce and offset emissions from their large-scale production operations

Setting the pace – AP Racing speeds up smart production

A new €1m assembly line is helping UK-based high-performance brake component supplier AP Racing take a smarter approach to production

Tier Supplier Profit Analysis: Mitigating Margin Compression and Manufacturing Costs

Automotive tier 1 suppliers are facing unprecedented industry transformation in electrification along with economic uncertainty. Download this report on the top 20 global suppliers for a deep analysis of their historic margins, as well as solutions for how suppliers could cope with growing pressures and changes in manufacturing across the supply base